Parallel VUC Circuit for Induction Machine Voltage Unbalance

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Solution Overview

Problem

Induction machines are sensitive to voltage unbalances, leading to overloads, local heating, noise, and vibration, which can result in equipment failure, and existing solutions are costly and inefficient, such as using external power electronic equipment or oversizing the machines.

Innovation Solution

A Voltage Unbalance Compensator (VUC) device connected in parallel with the induction machine to identify voltage unbalances and provide supplemental voltage, using a PWM inverter and thyristor bridge to maintain balanced conditions, improve power factor, and reduce harmonic current flow, with a control method that allows the machine to operate effectively during voltage unbalances and surges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If external power electronic equipment such as SVC is used to compensate voltage unbalance, then voltage unbalance compensation is achieved, but cost, space, and maintenance requirements increase substantially

Engineering Contradiction:
Improvevoltage unbalance compensationVSAvoidexternal power electronic equipment
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the voltage unbalance compensation function from the general power grid level and implements it locally at the induction machine level. The VUC device is connected in parallel with the induction machine, measuring the voltage unbalance and providing compensating voltage only where needed, rather than implementing grid-wide compensation with large SVC equipment.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The VUC device acts as an intermediary between the unbalanced voltage source and the induction machine. It measures the voltage unbalance and injects a compensating voltage signal that counteracts the unbalance, thereby protecting the induction machine without requiring modification of the power grid infrastructure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If oversize induction machine is used to tolerate voltage unbalance derating, then machine can operate during voltage unbalance, but size and cost increase

Engineering Contradiction:
Improveoperation during voltage unbalanceVSAvoidinduction machine size
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The VUC device performs preliminary action by continuously monitoring the supply voltage and detecting voltage unbalance conditions before they can cause damage to the induction machine. When unbalance is detected, the VUC immediately generates compensating voltage to prevent the harmful effects, allowing the induction machine to operate at its rated size without needing oversizing for tolerance.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If thyristors are set between power grid source and stator winding for compensation, then voltage unbalance compensation is provided, but device complexity and cost increase

Engineering Contradiction:
Improvevoltage unbalance compensationVSAvoidthyristor compensation system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical/thyristor-based compensation system with an electronic control system using IGBTs (Insulated Gate Bipolar Transistors). The VUC uses pulse-width modulation (PWM) through IGBTs to generate the compensating voltage, which provides more precise and dynamic control compared to thyristor-based systems, while reducing device complexity and maintenance requirements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The VUC effectively maintains balanced voltage conditions, reduces current requirements, improves power factor, and prevents equipment damage, allowing the induction machine to operate at full capacity even during significant voltage unbalances, while being a low-cost and efficient solution.

Implementation Method 1

A Voltage Unbalance Compensator (VUC) device connected in parallel with the induction machine to identify voltage unbalances and provide supplemental voltage

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11863100B2Induction machine with localized voltage unbalance compensation
Publication Date: 2024.01.02 FLORIDA STATE UNIV RES FOUND INC
  • US11863100B2 patent drawing
  • US11863100B2 patent drawing
  • US11863100B2 patent drawing

AI summary

An induction machine with localized voltage unbalance compensation is disclosed. The use of an induction machine with a voltage unbalance correction compensator (VUC) may be used to maintain proper working conditions of the machine during intervals of voltage unbalance.