Parallel XBAR Sub-Resonator Layout for Wider RF Filter Bandwidth

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Solution Overview

Problem

Current RF filters, particularly those using acoustic wave resonators, are not well-suited for higher frequencies and wider bandwidths required in future communication networks, such as the 5G NR standard, which includes bands n77, n79, and millimeter wave frequencies, leading to performance limitations in systems like mobile networks and Wi-Fi.

Innovation Solution

The development of Transversely-Excited Film Bulk Acoustic Resonators (XBARs) with multiple sub-resonators in parallel configurations, which utilize a piezoelectric diaphragm and interdigital transducers to achieve high electromechanical coupling and frequency capability, allowing for improved performance in high-frequency filters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If traditional acoustic wave resonators are used, then the filter structure is simple, but the frequency capability and bandwidth are limited for future communication networks

Engineering Contradiction:
Improvefrequency capabilityVSAvoidresonator structure complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The resonator is divided into multiple sub-resonators connected in parallel between common nodes. Each sub-resonator has its own IDT and acoustic cavity, allowing independent optimization. This segmentation enables the filter to achieve higher frequency capability and wider bandwidth while maintaining a modular structure that is manageable in complexity.

Inventive Principle:
Principle #1Segmentation

2Strength

If a single resonator is used, then the device is compact, but the mechanical rigidity is insufficient leading to higher parasitic resistivity

Engineering Contradiction:
Improvemechanical rigidityVSAvoidparasitic resistivity
Core Design Contradiction:
StrengthVSLoss of energy

Solution Approach 1:

Multiple sub-resonators are connected in parallel between common nodes, merging their mechanical and electrical properties. This parallel configuration increases the overall mechanical rigidity of the resonator system and reduces parasitic resistivity by providing multiple parallel current paths, thereby reducing energy loss.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If multiple sub-resonators are added in parallel, then the bandwidth and frequency capability improve, but the device area increases

Engineering Contradiction:
ImprovebandwidthVSAvoidfilter device area
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent utilizes vertical cavity structures and three-dimensional electrode interleaving to achieve multiple sub-resonators in a compact footprint. By transitioning from purely planar layouts to incorporating vertical dimensions and立体 structures, the filter achieves wider bandwidth through multiple parallel resonators without proportionally increasing the device area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The XBARs with sub-resonators in parallel configurations enhance the mechanical rigidity and reduce parasitic resistivity, leading to improved filter performance, including reduced insertion loss and increased bandwidth, effectively addressing the limitations of existing filters for future communication standards.

Implementation Method 1

The IDT includes a first set of parallel fingers, extending from a first busbar and a second set of parallel fingers extending from a second busbar. The first and second sets of parallel fingers are interleaved. A microwave signal applied to the IDT excites a shear primary acoustic wave in the piezoelectric diaphragm.

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

XBAR resonators provide very high electromechanical coupling and high frequency capability. XBAR resonators may be used in a variety of RF filters including band-reject filters, band-pass filters, duplexers, and multiplexers.

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS12113512B2Layout of XBARs with multiple sub-resonators in parallel
Publication Date: 2024.10.08 MURATA MFG CO LTD
  • US12113512B2 patent drawing
  • US12113512B2 patent drawing
  • US12113512B2 patent drawing

AI summary

Acoustic filter devices and methods of making filter devices. An acoustic filter device includes a transversely-excited film bulk acoustic resonator (XBAR) including a plurality of sub-resonators and conductors to connect the plurality of sub-resonators in parallel between a first node and a second node. The conductors are configured such that a path length from the first node to the second node is effectively the same through each of the plurality of sub-resonators.