Parallelepiped Magnet Optical Isolator for High Power

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing optical isolators for high-power optical radiation face challenges in maintaining a homogeneous magnetic field and minimizing thermal lens effects while ensuring compact size and high accuracy in alignment of polarizer surfaces, particularly when dealing with high-power ranges and large crystal lengths.

Innovation Solution

A magnet arrangement that allows for scalable, compact design with a homogeneous magnetic field integrated over the length, using cuboid magnets with chamfered corners and spacers to maintain field homogeneity, combined with a polarization rotator and polarizer arrangement that ensures precise alignment and minimal thermal lens effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single permanent magnet is used to generate magnetic field, then the device complexity is reduced, but the magnetic field homogeneity and strength over the required length cannot be achieved

Engineering Contradiction:
Improvemagnet arrangement complexityVSAvoidmagnetic field homogeneity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent divides the magnet system into multiple discrete permanent magnets arranged in a specific configuration. Instead of using a single magnet, multiple magnets are positioned to collectively generate the required magnetic field, allowing each magnet to contribute to specific regions and achieving overall field homogeneity through careful arrangement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different magnet orientations and positions at different locations to optimize the magnetic field distribution. By varying the local magnet configuration (north/south pole orientations, distances from the optical path), the system achieves uniform magnetic field strength and homogeneity across the entire aperture area and length.

Inventive Principle:
Principle #3Local quality

2Power

If the aperture size is increased to accommodate high-power radiation, then the power handling capability is improved, but the magnetic field homogeneity deteriorates

Engineering Contradiction:
Improveoptical power handlingVSAvoidmagnetic field homogeneity
Core Design Contradiction:
PowerVSManufacturing precision

Solution Approach 1:

For large aperture applications, the patent segments the magnet arrangement into multiple rows and columns of permanent magnets. This modular segmentation allows the system to cover large aperture areas while maintaining field homogeneity through coordinated magnet orientations and positions across the entire array.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs asymmetric magnet configurations where magnets at different positions have different orientations or distances from the optical path. This asymmetric arrangement compensates for edge effects and field non-uniformities that naturally occur in large aperture systems, maintaining homogeneity across the entire aperture.

Inventive Principle:
Principle #4Asymmetry

3Manufacturing precision

If the crystal length is increased to achieve required polarization rotation, then the polarization rotation efficiency is improved, but the thermal lens effects increase

Engineering Contradiction:
Improvepolarization rotation accuracyVSAvoidthermal lens effects
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent optimizes the magnetic field strength parameter to achieve the required polarization rotation with minimal crystal length. By using high-coercivity permanent magnets and optimizing their arrangement to generate strong, homogeneous fields, the system achieves 45° rotation in shorter crystals, reducing thermal lens effects while maintaining rotation accuracy.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent selects Faraday media with high damage thresholds that can withstand high optical powers. By choosing materials specifically resistant to thermal effects and optical damage, the system can operate at high powers through longer crystals without suffering from thermal lensing, effectively converting the potential harm of high power into a benefit of enhanced power handling capability.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

4Area of stationary object

If conventional magnet arrangements are used for high aspect ratio media, then the aperture coverage is improved, but the device size increases

Engineering Contradiction:
Improveaperture coverageVSAvoiddevice size
Core Design Contradiction:
Area of stationary objectVSVolume of moving object

Solution Approach 1:

The patent transitions from two-dimensional magnet arrangements to three-dimensional configurations, positioning magnets at different distances from the optical path and using multiple rows along the crystal length. This dimensional approach allows comprehensive aperture coverage while maintaining a compact overall device footprint through optimized spatial utilization.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a compact, cost-effective optical isolator with a homogeneous magnetic field and high beam quality, maintaining diffraction-limited radiation even at high power levels, by optimizing the magnet arrangement and polarizer alignment for efficient polarization rotation and isolation.

Implementation Method 1

Such an optical isolator consists of a polarization rotator based on the Faraday effect and a polarizer arrangement connected upstream and downstream

Methodology Applied
Scientific EffectFaraday effect: Faraday Effect

Data Source

PatentEP2417490B1Optical isolator having parallelepiped-shaped magnets
Publication Date: 2016.05.11 TRUMPF LASER GMBH CO KG
  • EP2417490B1 patent drawingFigure 1a~2a
  • EP2417490B1 patent drawingFigure 2b~4
  • EP2417490B1 patent drawingFigure 5~7

AI summary

The present invention relates to an optical insulator for high power optical radiation. The arrangement of the optical insulator comprises a Faraday rotator, comprising one or more Faraday media (4) and a magnet assembly (1) that allows for the receiving of multiple Faraday media (4). A polarizer assembly is arranged both in front of and behind the Faraday media (4). The magnet assembly (1) is formed by magnets (2) shaped in such a way that at least the outer-lying magnets are parallelepiped. The free aperture (3) is surrounded by three magnetic levels (12, 12', 12").