Paramotor Throttle Locking Mechanism for Fatigue Reduction

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Solution Overview

Problem

The existing paramotor throttle locking mechanism is cumbersome, requiring two hands to disengage, prone to under- or over-torquing, and lacks fine adjustments and quick reengagement of preset thrust levels, leading to pilot fatigue and unsafe flight conditions.

Innovation Solution

A throttle assembly with a spring-loaded pivoting throttle lock, adjustable catch, and adjustment knob that allows locking, incremental adjustments, rapid disengagement, and quick reengagement of the throttle input, enabling the pilot to maintain desired thrust levels without manual system resets.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a thumb screw locking mechanism is used, then the throttle lever can be locked in position, but the mechanism requires two hands to disengage and is prone to under- or over-torquing

Engineering Contradiction:
Improvethrottle lockingVSAvoidlocking mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces the manual thumb screw mechanical system with a spring-loaded cam mechanism. The cam lever (16) with its curved surface (18) interacts with the adjustable stop (7) to provide automatic locking through spring force, eliminating the need for manual torquing and two-handed operation. The spring (11) provides consistent locking force without requiring user skill or strength.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The locking mechanism is designed to be self-actuating through the spring-loaded cam system. When the cam lever is depressed, the spring automatically engages the cam with the stop to lock the throttle. The system serves itself by using spring force rather than requiring continuous manual input or adjustment by the pilot.

Inventive Principle:
Principle #25Self-service

2Ease of operation

If a thumb screw locking mechanism is used, then the throttle lever can be locked, but it lacks fine adjustments while locked

Engineering Contradiction:
Improvethrottle lockingVSAvoidin-flight adjustments
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent divides the adjustment function into two independent segments: the adjustable stop (7) for setting the locked position and the cam lever (16) for engaging/disengaging the lock. This segmentation allows the pilot to first set the desired throttle position using the stop, then engage the lock independently, enabling fine adjustments while maintaining the locked state without requiring system reset.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mechanism transitions from a static thumb screw position to a dynamic system where the adjustable stop can be repositioned along the throttle lever while locked. The spring-loaded cam allows the throttle to be locked at any position along its range, providing continuous adaptability rather than fixed discrete positions.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If a thumb screw locking mechanism is used, then the throttle can be locked, but it cannot quickly reengage a preset thrust level

Engineering Contradiction:
Improvethrottle lockingVSAvoidreengagement time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The adjustable stop (7) is pre-positioned to correspond to the desired thrust level before flight or before locking. When the pilot needs to reengage the preset level, they simply need to reposition the stop to the predetermined location and engage the cam lever, rather than manually adjusting the entire throttle system. This preliminary positioning of the stop saves significant time during reengagement.

Inventive Principle:
Principle #10Preliminary action

4Reliability

If the pilot manually holds the throttle lever, then the desired thrust level can be maintained, but hand fatigue and discomfort occur

Engineering Contradiction:
Improvethrust maintenanceVSAvoidmanual control
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent extracts the continuous manual holding function from the pilot's hand by introducing an automatic spring-loaded locking mechanism. The spring (11) takes over the task of maintaining thrust level by automatically engaging the cam lever with the adjustable stop, freeing the pilot's hand from continuous effort while reliably maintaining the desired thrust level.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables pilots to maintain consistent thrust levels with reduced hand fatigue, allows for precise in-flight adjustments, and ensures safe and efficient operation by simplifying the locking and unlocking process, thereby enhancing flight safety and control.

Implementation Method 1

a spring-loaded pivoting throttle lock connected to the throttle lever

Methodology Applied
Scientific EffectSpring: Spring

Data Source

PatentUS11628924B2Paramotor throttle locking apparatus
Publication Date: 2023.04.18 OSBORN PIERCE
  • US11628924B2 patent drawing
  • US11628924B2 patent drawing
  • US11628924B2 patent drawing

AI summary

The invention described and claimed in this application is a throttle assembly for a paramotor with an integrated locking mechanism which can be engaged to lock the throttle input in any position to maintain level flight. The throttle locking mechanism can be quickly disengaged as needed by squeezing the throttle control lever. The throttle locking mechanism is also able to be tuned when in the locked position as to attain the ideal engine input for level flight. The throttle locking mechanism can be preset and quickly returned to a designated power setting.