Parking Brake Release Rod Offset Section Vibration Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing parking brake control devices face challenges in reducing vibration and noise while ensuring mechanical strength, particularly when the release rod is made of plastic, and transitioning to a metal rod increases costs due to complex shaping requirements.

Innovation Solution

A parking brake control device featuring a metal release rod with an offset section and a compression coil spring that presses against the rod's side surface, reducing vibration and noise at a lower cost by dispersing the spring's load across ridges and flat surfaces, and simplifying the assembly process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the release rod is made of a metal rod material with a circular cross-section to ensure mechanical strength, then the mechanical strength is improved, but the cost increases due to complex shaping requirements

Engineering Contradiction:
Improvemechanical strengthVSAvoidmanufacturing cost
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The release rod features an offset section with a specific geometric shape (including flat surfaces and ridges) localized at the position where the compression coil spring contacts it. This local structural modification allows the spring load to be distributed across multiple contact points (ridges and flat surfaces) rather than concentrated at a single point, thereby reducing vibration and noise while maintaining the simple circular cross-section of the majority of the rod. This approach ensures mechanical strength is preserved while avoiding complex shaping throughout the entire rod, thus controlling manufacturing costs.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If the release rod is molded from a plastic material to reduce cost, then the manufacturing cost is reduced, but the mechanical strength becomes insufficient

Engineering Contradiction:
Improvemanufacturing costVSAvoidmechanical strength
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The release rod employs a composite construction combining a metal rod material (providing mechanical strength) with a localized structural feature (offset section with flat surfaces and ridges) that optimizes vibration reduction. The metal material ensures sufficient strength for automotive applications, while the offset section geometry works synergistically with the compression coil spring to distribute loads and minimize vibration. This composite approach balances material properties and structural design to achieve both strength requirements and cost-effectiveness.

Inventive Principle:
Principle #40Composite materials

3Object-affected harmful factors

If the middle section of the release rod is formed with a complex shape to contact the inner wall of the parking lever, then vibration and noise are reduced, but the manufacturing cost increases

Engineering Contradiction:
Improvevibration and noiseVSAvoidmanufacturing cost
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The vibration reduction function is extracted from the main body of the release rod and implemented through a localized offset section with specific geometric features (flat surfaces and ridges). Instead of shaping the entire middle section of the rod to contact the parking lever inner wall, the invention creates a discrete offset section that interfaces with the compression coil spring. This separation of functions allows the majority of the rod to maintain a simple circular cross-section for easy manufacturing, while the localized offset section provides the necessary vibration damping through its interaction with the spring.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces vibration and noise of the release rod during non-application and vehicle operation at a lower cost, enhancing mechanical strength and assembly efficiency without increasing manufacturing costs.

Implementation Method 1

the compression coil spring presses at the second end against the side surface of the release rod... reduces vibration of the release rod when the brake is not applied or when the vehicle is running

Methodology Applied
Scientific EffectVibration: Vibration

Implementation Method 2

a compression coil spring positioned inside the handle portion

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11697404B2Parking brake control device
Publication Date: 2023.07.11 TOYODA IRON WORKS CO LTD
  • US11697404B2 patent drawing
  • US11697404B2 patent drawing
  • US11697404B2 patent drawing

AI summary

A parking brake control device, including: a base attached to the vehicle body; a lever body rotatable with respect to the base and including a tubular handle portion; a ratchet gear formed on the base; a pawl rotatable with respect to the lever body and engaging with the ratchet gear to regulate rotation of the lever body; a release knob protruding from an end of the handle portion; a compression coil spring positioned inside the handle portion, the spring having a first end and a second end, wherein the compression coil spring at the first end urges the release knob outward of the handle portion; and a release rod inserted through the compression coil spring, with one end attached to the release knob, and another end connected to the pawl, wherein pushing in the release knob causes the release rod to rotate the pawl to disengage from the ratchet gear.