Parking Lock Emergency Release Lever With Self-Securing Installation

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Solution Overview

Problem

Existing emergency releases for vehicle parking locks are complex to install and secure, requiring multiple components and risking component loss during installation.

Innovation Solution

A simplified emergency release lever design with a pivotable mechanism and guide projections that automatically secure without additional components, using a preloaded helical spring to maintain the normal position and a pivot pin with a key surface for easy actuation, allowing for secure installation and operation without separate securing steps.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional emergency release design is used, then the parking lock can be released in emergency situations, but the installation process is complex and requires multiple securing components that may be lost

Engineering Contradiction:
Improveemergency release functionalityVSAvoidinstallation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes securing components from the emergency release assembly, extracting only the essential functional elements (lever, pivot pin, guide projections) and eliminating unnecessary fastening parts that complicate installation and may be lost during assembly

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The guide projections on the lever automatically engage with corresponding features on the pivot pin during installation, enabling self-alignment and self-securing without requiring separate securing components or complex assembly procedures

Inventive Principle:
Principle #25Self-service

2Stability of the object's composition

If multiple securing components are used to secure the emergency release lever, then the lever can be firmly fixed, but the risk of component loss during installation increases

Engineering Contradiction:
Improvelever fixation stabilityVSAvoidcomponent loss
Core Design Contradiction:
Stability of the object's compositionVSLoss of substance

Solution Approach 1:

The patent completely removes securing components (screws, clips, fasteners) from the design, retaining only the lever, pivot pin, and guide projections that provide both movement guidance and automatic securing through geometric engagement

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The guide projections serve dual functions: guiding the lever during installation/movement and simultaneously acting as the securing mechanism through automatic engagement with the pivot pin, eliminating the need for separate securing components

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If the emergency release lever is designed with automatic securing through guide projections, then installation is simplified, but the mechanism requires precise geometric alignment

Engineering Contradiction:
Improveinstallation easeVSAvoidgeometric alignment precision
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The guide projections are designed to automatically align the lever with the pivot pin during installation through self-guiding geometric engagement, eliminating the need for external alignment tools or complex positioning procedures while maintaining precise assembly

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates easy and secure installation of the emergency release lever, reducing the risk of component loss and ensuring smooth operation with reduced component count, while maintaining the emergency release lever in a reliably defined normal position for normal vehicle operation.

Implementation Method 1

The emergency release lever can be spring-loaded into the normal position in order to always hold the emergency release lever in the normal position during the normal operation of the parking lock

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12123493B2Emergency release of a parking gear
Publication Date: 2024.10.22 ZF FRIEDRICHSHAFEN AG
  • US12123493B2 patent drawing
  • US12123493B2 patent drawing
  • US12123493B2 patent drawing

AI summary

An emergency release of a parking lock of a vehicle transmission arranged in a transmission housing 9 includes an actuating element of an actuator for actuating the parking lock is drivable so as to be linearly movable between an interlock position and a release position. The emergency release lever 3 is pivotable away from a normal position past an emergency release position into an installation position and, in a second end region, has two guide projections 15, 16, which are parallel to each other and extend radially toward the pivot pin 7, and between which a securing projection 10, which is fixedly connected to the transmission housing 9, projects when the emergency release lever 3 is in the normal position and in the emergency release position. In the installation position of the emergency release lever 3, the securing projection 10 is located outside the area between the two guide projections 15, 16 on the emergency release lever 3.