Partial Arc Gutter for Bearing Compartment Oil Capture

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Solution Overview

Problem

Current gas turbine engine designs face inefficiencies due to oil slung from seal plates not being effectively captured and managed, leading to potential heat generation and reduced engine efficiency from uncontrolled oil flow within bearing compartments.

Innovation Solution

A partial arc gutter system is implemented, with a radially-open inlet section and radially-closed main passageway, designed to collect and direct oil slung from the seal plate to an outlet, preventing churn and promoting efficient oil recirculation, thereby reducing weight and cost while maintaining high efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a full circumferential gutter is used to capture oil slung from the seal plate, then oil capture effectiveness is improved, but device complexity and weight increase

Engineering Contradiction:
Improveoil capture effectivenessVSAvoidgutter structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies partial action by implementing a gutter that extends only through a portion of the bearing compartment circumference rather than fully around it. This partial gutter configuration is sufficient to capture the oil slung from the seal plate while reducing the amount of material and structural complexity compared to a complete circumferential gutter.

Inventive Principle:
Principle #16Partial or excessive action

2Reliability

If a full circumferential gutter is used to capture oil slung from the seal plate, then oil capture effectiveness is improved, but weight increases

Engineering Contradiction:
Improveoil capture effectivenessVSAvoidgutter weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The gutter is implemented as a partial arc structure extending only through the necessary portion of the bearing compartment circumference. This reduces the volume and mass of material required while maintaining sufficient oil capture capability for the intended application.

Inventive Principle:
Principle #16Partial or excessive action

3Device complexity

If oil is not effectively captured from the seal plate, then device complexity is reduced, but heat generation increases and engine efficiency decreases

Engineering Contradiction:
Improvelubricant management system complexityVSAvoidheat generation from uncontrolled oil flow
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent converts the potentially harmful effect of slung oil (which could cause heat generation and efficiency losses) into a beneficial outcome by using the centrifugal force and flow path of the slung oil to direct it into the gutter. The gutter then channels this oil to the scavenge pump, transforming what would be a harmful uncontrolled flow into a controlled recirculation system.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The gutter system effectively captures and drains oil slung from the seal plate, preventing heat generation and improving engine efficiency by reducing oil-related inefficiencies and enhancing lubricant management within the bearing compartments.

Implementation Method 1

oil slung from the seal plate

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 2

preventing heat generation and improving engine efficiency by reducing oil-related inefficiencies

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentEP3896264B1Gas turbine engine with partial arc gutter
Publication Date: 2024.02.14 RTX CORP
  • EP3896264B1 patent drawingFigure 1
  • EP3896264B1 patent drawingFigure 2
  • EP3896264B1 patent drawingFigure 3~4

AI summary

A gas turbine engine (20) according to an exemplary aspect of the present invention includes, among other things, a bearing compartment (60), a seal assembly (64) configured to establish a seal (66) of the bearing compartment (60). The seal assembly (64) includes a seal plate (68). The gas turbine engine (20) further includes a gutter (78) configured to collect oil (F) slung from the seal plate (68). The gutter (78) extends only partially around the seal plate (68). A method is also disclosed.