Partial Discharge Sensor for Insulator Pollution Monitoring

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Solution Overview

Problem

Existing diagnostic techniques for evaluating superficial pollution on medium/high voltage outdoor insulators are either destructive, not suitable for continuous monitoring, or unreliable due to environmental factors, and fail to directly assess the likelihood of electrical discharges between electrodes.

Innovation Solution

A method and apparatus that measure partial discharges on the outer surface of insulators using a sensor and processing means to derive an indicator of superficial pollution, allowing for non-destructive, continuous monitoring and accounting for environmental factors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If dust collection and evaluation techniques are used to determine superficial conductivity, then pollution mapping can be obtained, but continuous monitoring is not suitable and reliability is limited due to varying climatic conditions

Engineering Contradiction:
Improvepollution level evaluationVSAvoidmeasurement reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces mechanical dust collection methods with electrical measurement techniques. Specifically, it uses current measurement under controlled conditions to evaluate superficial conductivity, substituting the mechanical process of dust sampling with an electrical diagnostic method that directly assesses the insulator's conductivity state without physical contact with the pollution layers.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the measurement parameter from direct dust analysis to electrical current measurement. By measuring the dispersion current under controlled environmental conditions (temperature, humidity, pressure), the system transforms the evaluation from a mechanical/compositional analysis to an electrical property assessment, which is more reliable and can be performed continuously.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If optical measurements are taken to evaluate pollutant layer thickness, then color-based assessment is possible, but the technique is costly and thickness is not a reliable indicator of overall pollution dangerousness

Engineering Contradiction:
Improvepollutant layer thickness measurementVSAvoidpollution dangerousness assessment
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces optical measurement methods with electrical current measurement. Instead of using optical sensors to detect pollutant layer thickness through color changes, the system measures the electrical current flowing across the insulator surface under controlled conditions, directly assessing the conductivity state which is a more reliable indicator of pollution dangerousness.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the measurement from optical parameters (color, thickness) to electrical parameters (current, conductivity). This parameter transformation provides a more direct and reliable assessment of pollution impact, as the electrical current measurement directly reflects the conductive properties of the pollution layer rather than its physical dimensions.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If superficial dispersion current is evaluated in predetermined climatic conditions, then pollution assessment is possible, but the technique cannot be applied to operating insulators and requires laboratory conditions

Engineering Contradiction:
Improvesuperficial dispersion current measurementVSAvoidapplication to operating insulators
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent introduces dynamic measurement capabilities that allow the system to operate under varying environmental conditions rather than requiring static, controlled laboratory conditions. The system can measure dispersion current while the insulator is operating in real-world environments, adapting to different climatic conditions dynamically rather than requiring predetermined controlled conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent enables the insulator system to be monitored in its own operating conditions without requiring removal from service or placement in laboratory environments. The measurement system operates self-contained on or near the insulator, allowing continuous monitoring of operating insulators in their natural operational context.

Inventive Principle:
Principle #25Self-service

4Reliability

If specific failure voltage measurement is used to evaluate insulator performance, then flashover voltage can be determined, but the method is destructive and unusable for monitoring operating insulators

Engineering Contradiction:
Improveinsulator failure assessmentVSAvoidmonitoring applicability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies partial measurement action rather than full destructive testing. Instead of measuring the complete flashover voltage which requires destructive testing, the system measures the dispersion current under controlled conditions, which is a partial electrical property measurement that provides sufficient information about pollution levels without causing damage to the insulator.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The patent replaces destructive electrical breakdown testing with non-destructive current measurement. Instead of applying high voltage to cause flashover and measure failure voltage, the system measures the natural dispersion current that flows across the insulator surface under controlled conditions, providing a non-destructive assessment of insulator performance.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

5Ease of manufacture

If leakage current measurement is used to assess pollution, then low cost measurement is possible, but reliability is limited due to heavy influence by environmental factors like humidity

Engineering Contradiction:
Improvemeasurement costVSAvoidmeasurement reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent changes the measurement approach by controlling environmental parameters during measurement. Instead of measuring leakage current under varying environmental conditions, the system performs measurements under controlled temperature, humidity, and pressure conditions, isolating the electrical property from environmental influences and improving measurement reliability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent incorporates environmental parameter monitoring and uses this feedback to compensate for or correct the measurements. By continuously monitoring environmental conditions (temperature, humidity, pressure) and comparing them against reference values, the system can adjust the leakage current measurements to eliminate environmental influences and maintain high reliability.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables effective, non-destructive evaluation of superficial pollution levels, optimizing maintenance interventions by directly assessing the likelihood of electrical discharges and considering environmental conditions, thus improving the reliability and timeliness of maintenance.

Implementation Method 1

a sensor able to be operatively associated to the insulator to detect an electrical signal

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP1984749B1Method and apparatus for evaluating the level of superficial pollution of a medium/high voltage outdoor insulator
Publication Date: 2011.06.29 TECHIMP TECHNOLOGIES SA
  • EP1984749B1 patent drawing

AI summary

A diagnostic method for evaluating the level of superficial pollution of an outdoor medium / high voltage insulator (1) comprises a step of measuring an activity of partial discharges on an outer surface of the insulator, to derive an indicator of the level of superficial pollution of the insulator. A diagnostic apparatus (6) for evaluating the level of superficial pollution of an outdoor medium / high voltage insulator (1) is provided with at least one sensor (7) able to be operatively associated to the insulator (1) to measure an electrical signal and it comprises means (8) for acquiring a set of data relating to partial discharges on an outer surface of the insulator (1), said acquisition means receiving at their input said electrical signal, and means for processing the acquired data, said processing providing an indicator of the level of superficial pollution of the insulator.