Partial Discharge Monitoring Using Magnetic Field Sensors

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Solution Overview

Problem

Existing electrical systems face challenges in effectively monitoring partial discharge events within electrical devices due to insulation degradation, which can lead to reduced reliability, especially in aircraft systems, where internal monitoring is complicated by the size of high-frequency capacitors.

Innovation Solution

A motor controller electrical device with a partial discharge monitoring system that includes a sensor with multiple coils, both straight and enclosed, arranged within the housing to detect radio frequency electromagnetic fields, providing galvanic isolation and minimizing invasiveness, while maintaining the electromagnetic interference signature of the device unchanged.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If high-frequency capacitors are used for internal monitoring, then partial discharge detection capability is improved, but device size and complexity increase

Engineering Contradiction:
Improvepartial discharge detection capabilityVSAvoiddevice size
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the conventional capacitive sensing mechanism with a magnetic field-based detection system using coils and a magnetometer. This substitution eliminates the need for large high-frequency capacitors while maintaining partial discharge detection capability, as magnetic field sensors can detect the electromagnetic signals generated by partial discharge events without requiring bulky capacitive components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention changes the detection parameter from capacitive coupling to magnetic field sensing. By using a magnetometer to detect changes in the magnetic field caused by partial discharge events, the system achieves effective monitoring without the size constraints of capacitive-based high-frequency capacitors.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If monitoring systems are added to detect insulation degradation, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvesystem reliabilityVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex capacitive monitoring circuits with a simpler magnetic field-based detection system. The magnetometer and coil arrangement provides a more straightforward implementation that reduces circuit complexity while maintaining the ability to detect partial discharge events and monitor insulation degradation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The monitoring system leverages the existing electromagnetic field environment within the electrical device. The coils and magnetometer utilize the natural magnetic field variations caused by partial discharge events without requiring additional power-intensive active sensing circuits, thereby reducing overall system complexity.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If sensors are placed inside the housing, then detection sensitivity is improved, but electromagnetic interference increases

Engineering Contradiction:
Improvedetection sensitivityVSAvoidelectromagnetic interference
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The patent substitutes capacitive sensors with magnetic field-based magnetometer sensors. Magnetic field sensors are inherently less susceptible to electromagnetic interference from power electronics compared to capacitive sensors, as they detect magnetic field variations rather than voltage signals, thereby maintaining detection sensitivity while reducing EMI vulnerability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The coils act as intermediaries between the partial discharge events and the magnetometer sensor. The coils convert the electromagnetic signals from partial discharge into magnetic field variations that the magnetometer can detect, providing isolation between the high-interference power electronics environment and the sensitive sensing element.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables online Corona detection with minimal weight and complexity increase, ensuring early indication of insulation breakdown and allowing for scheduled maintenance, thereby enhancing the reliability of electrical systems.

Implementation Method 1

the coil is a sensor configured to generate a signal responsive to a radio frequency electromagnetic field

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP3816641B1Electrical device partial discharge monitoring
Publication Date: 2023.08.30 HAMILTON SUNDSTRAND CORP
  • EP3816641B1 patent drawingFigure 1
  • EP3816641B1 patent drawingFigure 2
  • EP3816641B1 patent drawingFigure 3~4

AI summary

An electrical device (100) includes a housing (104) defining a chamber, a power converter (114) arranged within the chamber, and a sensor (102). The sensor includes a coil arranged within the chamber and in radio frequency communication with the power converter to detect partial discharge of a voltage potential applied to the power converter. Health monitoring systems and health monitoring methods are also described.