Partial Distal Femur Segmentation for Osteochondral Grafts

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Solution Overview

Problem

Existing methods for treating isolated articular chondral defects using allografts result in significant tissue waste and inability to repair the trochlear region effectively, as they involve cutting the distal femur into hemi-condyles, which do not provide an intact trochlear region and lead to further tissue loss.

Innovation Solution

The method involves obtaining and utilizing partial allograft femurs or condyles by cutting the distal femur into sections, such as three-cut or four-cut partial condyles, to create osteochondral implants that can be used to anatomically reestablish a structural load-bearing surface, allowing for efficient processing and utilization of graft material, including the trochlear region.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the distal femur is cut into hemi-condyles for allograft transplantation, then the procedure can be performed with available graft material, but significant portions of the hemi-condyle are wasted and the trochlear region cannot be repaired

Engineering Contradiction:
Improveavailability of graft materialVSAvoidtissue waste
Core Design Contradiction:
Ease of manufactureVSLoss of substance

Solution Approach 1:

The distal femur is segmented into multiple partial condyles (lateral partial condyle, medial partial condyle, and trochlear partial condyle) through specific cutting planes. This segmentation allows each portion to be utilized for different repair needs, eliminating waste while maintaining the integrity of the trochlear region for anterior knee pathology repairs.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If the distal femur is cut into hemi-condyles, then graft material can be obtained, but the trochlear region is not provided intact and requires whole distal femurs which results in further tissue loss

Engineering Contradiction:
Improvegraft material quantityVSAvoidresidual condyle loss
Core Design Contradiction:
Quantity of substanceVSLoss of substance

Solution Approach 1:

The distal femur is divided into three distinct segments: lateral partial condyle, medial partial condyle, and trochlear partial condyle. This segmentation strategy allows the trochlear region to be harvested as an intact graft for anterior knee pathology while the remaining condylar portions are preserved for other uses, eliminating the need to discard entire condyles.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the distal femur are assigned different functions based on their anatomical characteristics. The trochlear region is designated for anterior knee pathology repair, while the condylar regions are preserved for other applications. This local quality approach ensures each region is utilized for its most appropriate indication, maximizing overall graft utility.

Inventive Principle:
Principle #3Local quality

3Quantity of substance

If larger partial condyles are used, then more graft material is available, but processing and cleaning surface area is reduced

Engineering Contradiction:
Improvegraft material availabilityVSAvoidprocessing facilitation
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The distal femur is segmented into multiple smaller partial condyles rather than one large graft. This segmentation increases the total surface area available for processing and cleaning while providing sufficient graft material quantity. The smaller size of each partial condyle facilitates easier handling, cleaning, and preparation of the graft surfaces.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8043315B2Osteochondral repair using plug fashioned from partial distal allograft femur or condyle
Publication Date: 2011.10.25 ARTHREX INC
  • US8043315B2 patent drawing
  • US8043315B2 patent drawing
  • US8043315B2 patent drawing

AI summary

A method and apparatus for repairing isolated chondral defects using allograft implants. Lesions in articular tissue are corrected by forming a recipient socket in the tissue. A donor graft of a size corresponding to the recipient socket is harvested from a partial tissue specimen obtained from allograft material. The donor graft is implanted into the recipient socket.