Partially Fluorinated Heat Transfer Fluids for Low-GWP Cooling

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Solution Overview

Problem

Current heat transfer fluids used in data centers and semiconductor industries have high Global Warming Potential (GWP) values, are flammable, and lack the necessary thermal and dielectric properties for efficient heat management across a wide temperature range.

Innovation Solution

A method utilizing heat transfer fluids composed of partially fluorinated alkyl groups with specific chemical compounds, such as derivatives from tetrafluoroethylene and hexafluoropropylene added to pentaerythritol, which are essentially free of CFCs, HFCs, and HCFCs, ensuring low GWP, non-flammability, and suitable for immersion cooling and thermal management systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional heat transfer fluids (CFCs, HFCs, PFPEs) are used, then effective heat transfer is achieved, but high GWP values and environmental harm occur

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidGWP and environmental impact
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The patent modifies the chemical structure of fluorinated compounds by controlling the degree of fluorination and chain length (C1-C6 alkyl groups with specific fluorine substitution patterns), thereby changing the GWP parameter while maintaining heat transfer properties. The general formula CF3-CF2-(CF2-CFH)n-O-R allows systematic parameter adjustment to achieve low GWP (<150) while preserving thermal performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates composite heat transfer fluids by combining multiple fluorinated compounds with different chain lengths and fluorination patterns according to formula (I). This composite approach allows optimization of both thermal properties and environmental profile, achieving a balance between heat transfer efficiency and low GWP that cannot be obtained with single compounds

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If air cooling is used, then simple system operation is achieved, but large footprint and high energy consumption occur

Engineering Contradiction:
Improvesystem simplicityVSAvoidinstallation footprint
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The patent transitions from air cooling (gas phase) to liquid heat transfer fluids, exploiting the superior heat capacity and thermal conductivity of liquids. The fluorinated compounds in liquid form enable direct liquid-to-ambient or liquid-to-heat-exchanger cooling, dramatically reducing the footprint while maintaining operational simplicity through pump-based circulation systems

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Object-affected harmful factors

If highly fluorinated compounds are used, then low GWP is achieved, but flammability and thermal properties deteriorate

Engineering Contradiction:
ImproveGWP valueVSAvoidthermal performance and stability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent applies local fluorination strategies where fluorine atoms are strategically positioned at specific locations in the molecular structure (terminal CF3 groups and intermediate CF2 units) rather than complete fluorination. This local quality approach maintains low GWP while preserving thermal stability and preventing flammability by keeping hydrogen content at controlled levels in the R groups

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention systematically varies parameters including the number of repeating units (n=0-5), the nature of terminal groups (R1-R4 as C1-C6 alkyl), and the degree of fluorination to optimize the balance between GWP, flammability, and thermal performance. This parameter optimization ensures compounds meet all three criteria simultaneously

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution provides efficient heat transfer with extremely low GWP values, non-flammability, and improved dielectric properties, enabling effective thermal management in electronic computing equipment, semiconductor devices, and battery systems across a broad temperature range, reducing energy consumption and environmental impact.

Implementation Method 1

The heat transfer fluid provides a thermal path between the heat source and the heat sink

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

it may be circulated through a loop system or other flow system to improve heat flow

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentEP3999608B1Heat exchange method using fluorinated compounds having a low gwp
Publication Date: 2024.04.03 SOLVAY SPECIALTY POLYMERS ITALY SPA
  • EP3999608B1 patent drawing
  • EP3999608B1 patent drawing
  • EP3999608B1 patent drawing

AI summary

The present invention relates to a method for exchanging heat with an object said method comprising using a heat transfer fluid wherein said heat transfer fluid comprises one or more chemical compounds having the general formula: (I) wherein: - R1, R2, R3, R4 can be the same or different, linear or branched, partially fluorinated alkyl groups having a C1-C6 carbon chain.