Compression-Ignition Engine Control via Partial Spark Ignition

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Solution Overview

Problem

Existing compression-ignition engines face challenges in achieving high combustion velocity and thermal efficiency due to fluctuations in combustion initiation timing and difficulty in controlling HCCI combustion during transient operations, particularly in maintaining optimal fuel reactivity for CI combustion.

Innovation Solution

A control apparatus for a compression-ignition engine that includes a swirl generation section, an injection control section, and an ignition control section, which generates a swirl flow and controls fuel injection and ignition timing to perform partial compression ignition combustion by sparking a portion of the air-fuel mixture and allowing the rest to undergo self-ignition, optimizing the timing of preceding and main ignitions based on swirl flow strength.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If HCCI combustion is used to achieve high thermal efficiency, then thermal efficiency is improved, but combustion initiation timing fluctuates significantly and control during transient operation becomes difficult

Engineering Contradiction:
Improvethermal efficiencyVSAvoidcombustion initiation timing stability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The combustion process is segmented into two distinct phases: SI combustion for a portion of the air-fuel mixture and CI combustion for the remaining mixture. This segmentation allows the system to leverage the stability of SI combustion for timing control while maintaining the high thermal efficiency of CI combustion, thereby resolving the contradiction between efficiency and timing stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different combustion modes are applied to different regions of the air-fuel mixture within the combustion chamber. By creating local quality differences where some mixture undergoes SI combustion and other portions undergo CI combustion, the system achieves both stable timing control (from SI regions) and high thermal efficiency (from CI regions).

Inventive Principle:
Principle #3Local quality

2Speed

If preceding ignition is carried out to increase combustion velocity, then combustion velocity is improved, but intermediate products are consumed by combustion preventing sufficient effect on CI combustion velocity

Engineering Contradiction:
Improvecombustion velocityVSAvoidintermediate product availability for CI combustion
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The preceding ignition is designed to provide only low ignition energy that locally generates fire without completely consuming the intermediate products. This partial action allows sufficient intermediate products to remain available for enhancing CI combustion velocity, while still achieving the desired effect of increased overall combustion velocity through the combined SI and CI processes.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables high combustion velocity and superior thermal efficiency by modifying fuel properties through controlled spark ignitions, producing intermediate products that enhance CI combustion velocity while avoiding excessive noise and maintaining low NOx production.

Implementation Method 1

some of the air-fuel mixture is forcibly burned by flame propagation with the spark ignition as a start (SI combustion)

Methodology Applied
Scientific EffectSpark ignition: Electric Spark

Implementation Method 2

gasoline fuel that is mixed with air is sufficiently compressed in a combustion chamber and is burned by self-ignition

Methodology Applied
Scientific EffectCompression heating: Adiabatic Heating

Implementation Method 3

a swirl generation section that generates a swirl flow in the cylinder

Methodology Applied
Scientific EffectSwirl flow: Vortex Ring

Data Source

PatentUS11326543B2Control apparatus for compression-ignition type engine
Publication Date: 2022.05.10 MAZDA MOTOR CORP
  • US11326543B2 patent drawing
  • US11326543B2 patent drawing
  • US11326543B2 patent drawing

AI summary

The invention is provided with an ignition control section and an injection control section. When partial compression ignition combustion is carried out, the ignition control section causes an ignition plug to carry out: main ignition in which a spark is generated in a late period of a compression stroke or an initial period of an expansion stroke to initiate SI combustion; and preceding ignition in which the spark is generated at earlier timing than the main ignition. Also, when the partial compression ignition combustion is carried out, the injection control section causes an injector to inject fuel at such timing that the fuel exists in a cylinder at an earlier time point than the preceding ignition. Timing of the preceding ignition is more advanced when a swirl flow is gentle than when the swirl flow is strong.