Partially Reduced TiO2 Coating for Li-Ion Cathode Stability

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Solution Overview

Problem

Lithium secondary batteries face limitations in capacity, cycle life, and stability due to lithium-containing impurities on the cathode surface, leading to poor electrochemical properties and high cost of cobalt-based materials, while Ni-rich systems suffer from side reactions and capacity degradation.

Innovation Solution

A cathode active material with a partially reduced titanium dioxide coating layer is applied to the surface of lithium transition metal oxide particles, enhancing electrical conductivity and decomposing impurities through heat treatment, thereby improving electrochemical properties and long-term reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If LiCoO2 is used as cathode active material, then excellent life characteristics and charge/discharge efficiency are achieved, but cost increases due to cobalt resource limitations and capacity is reduced

Engineering Contradiction:
Improvelife characteristicsVSAvoidcapacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent changes the chemical composition parameters of the cathode material by incorporating lithium manganese nickel oxide (LiMn1-xNixO2) with controlled nickel content (0.1 ≤ x ≤ 0.6) and applying surface modification with titanium dioxide coating. This parameter optimization achieves high capacity (4.2 mAh/g at 0.2C rate) while maintaining good cycle stability with 80% capacity retention after 50 cycles at 4.8V cutoff

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite cathode material system combining lithium manganese nickel oxide bulk material with titanium dioxide surface coating layer. This composite structure synergistically combines the high capacity characteristics of Ni-rich materials with the surface stability provided by TiO2, resolving the contradiction between capacity and reliability

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If LiMnO2 or LiMn2O4 is used as cathode active material, then cost decreases due to abundant manganese resources, but capacity is low and high temperature/cycle characteristics are poor

Engineering Contradiction:
ImprovecapacityVSAvoidcycle characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent optimizes the chemical composition by controlling nickel content (0.1 ≤ x ≤ 0.6) in LiMn1-xNixO2 to enhance capacity while maintaining structural stability. The surface modification with titanium dioxide further improves cycle characteristics by protecting against surface degradation, achieving 80% capacity retention after 50 cycles at high voltage

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The composite structure of lithium manganese nickel oxide with titanium dioxide coating combines the cost advantage of manganese-based materials with the electrochemical stability provided by TiO2 surface modification, improving both capacity and cycle characteristics simultaneously

Inventive Principle:
Principle #40Composite materials

3Quantity of substance

If Ni rich system is used as cathode active material, then high capacity is exhibited, but side reaction with electrolyte solution and lithium-containing impurities causes deterioration of battery performance

Engineering Contradiction:
ImprovecapacityVSAvoidside reaction
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent introduces titanium dioxide as an intermediary protective layer on the cathode surface. This TiO2 coating acts as a barrier between the Ni-rich cathode material and the electrolyte, preventing harmful side reactions while allowing lithium ion transport, thus maintaining high capacity with reduced deterioration

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent optimizes the nickel content parameter (0.1 ≤ x ≤ 0.6) to balance capacity and stability, and applies surface modification with titanium dioxide to reduce the harmful effects of lithium-containing impurities, achieving high capacity with improved electrochemical stability

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly enhances the electrochemical characteristics, cycle life, and capacity of lithium secondary batteries by reducing lithium-containing impurities and improving stability at high potentials, while being cost-effective and environmentally friendly.

Implementation Method 1

modifying a surface of a cathode active material with partially reduced titanium dioxide

Methodology Applied
Scientific EffectReduction: Reduction

Implementation Method 2

decompose lithium-containing impurities remaining on the surface of the cathode material

Methodology Applied
Scientific EffectThermal decomposition: Pyrolysis

Data Source

PatentUS10230106B2Cathode active material having excellent electrochemical properties and lithium secondary battery comprising the same
Publication Date: 2019.03.12 LG CHEM LTD
  • US10230106B2 patent drawing
  • US10230106B2 patent drawing
  • US10230106B2 patent drawing

AI summary

The present disclosure provides a cathode active material comprising: lithium transition metal oxide-based particles; and a titanium dioxide coating layer formed on a part or a whole of a surface of the particle, in which the titanium dioxide coating layer is a partially reduced TiO2−x (0<x<2), a preparation method thereof, and a lithium secondary battery including the cathode active material. The cathode active material of the present disclosure may significantly improve electrochemical properties of an electrochemical device including the cathode active material, preferably a lithium secondary battery by decomposing lithium-containing impurities remaining on the surface of the cathode active material by a partially reduced titanium dioxide coating layer formed on the surface of the cathode active material and enhancing the electrical conductivity of the cathode active material.