Particle Beam Scan Path Routing for Charge Deposition Prevention

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Solution Overview

Problem

Conventional particle beam systems face negative influences such as charge deposition, impurity generation, and structural damage during the return movement of the particle beam, which can affect precision and require costly particle beam blankers for mitigation.

Innovation Solution

A method where the particle beam is moved across an object's surface in sequences with a scan path entirely within a defined region and a return path entirely outside the region, ensuring continuous beam striking without interruption, thereby minimizing negative influences on the object.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the particle beam is moved across the region during return from an end of a line to the beginning of a next line, then the beam can be continuously moved without interruption, but charge is deposited or generated in the object which negatively affects the precision of the beam movement in the next line

Engineering Contradiction:
Improvebeam movement continuityVSAvoidbeam movement precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent divides the beam path into two distinct segments: a scan path within the region of interest and a return path outside the region. This segmentation allows the beam to be continuously moved while preventing charge deposition in the analysis area during return, thus resolving the contradiction between continuity and precision.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If a particle beam blanker is used to interrupt the particle beam during return, then charge deposition and impurity generation are prevented, but control effort and costs increase significantly

Engineering Contradiction:
Improvecharge deposition preventionVSAvoidcontrol system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent extracts the harmful return path movement from the region of interest by routing the beam outside the region during return. This eliminates the need for particle beam blankers and their associated control systems, preventing charge deposition while reducing device complexity and costs.

Inventive Principle:
Principle #2Taking out (Extraction)

3Object-affected harmful factors

If the particle beam is interrupted by a particle beam blanker during return, then negative influences on the object are prevented, but significant costs are involved

Engineering Contradiction:
Improvestructural damage preventionVSAvoidsystem cost
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent removes the need for expensive particle beam blankers by extracting the return path from the region of interest and routing it outside. This prevents structural damage and impurity generation while significantly reducing system costs and simplifying the overall system design.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS11087957B2Method of operating a particle beam system, particle beam system and computer program product
Publication Date: 2021.08.10 CARL ZEISS SMT GMBH
  • US11087957B2 patent drawing
  • US11087957B2 patent drawing
  • US11087957B2 patent drawing

AI summary

A method of operating a particle beam microscope includes repeating a sequence to move a particle beam across a surface of an object. The surface of the object has a region defined by a closed boundary line. The sequence includes moving the particle beam from an entry location of the present sequence to an exit location of the present sequence along a scan path. The entry location of the present sequence and the exit location of the present sequence are located on the boundary line. The scan path is located entirely inside the region of the surface of the object. The sequence also includes moving the particle beam from the exit location of the present sequence to an entry location of the next sequence along a return path. The entry location of the next sequence is located on the boundary line. The return path is located entirely outside the region of the surface of the object.