Particle Counter Pulse Detection Using Gradient Evaluation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing particle counter systems face challenges in accurately detecting signal pulses due to coincidence effects, drift behavior, and background noise, particularly when using threshold-based evaluation methods, which can lead to incorrect counting and failure to detect partially superimposed pulses.

Innovation Solution

A device with a gradient evaluation unit and a drift detection unit that evaluates the digital data stream from an AD converter, allowing for real-time detection and compensation of signal pulses and drift behavior, using parameters like minimum edge rise, rise time, and edge fall to identify pulses without requiring integrators or differentiators, and a threshold unit to filter out noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a threshold value is used to detect signal pulses, then simple detection is achieved, but coincidence effects cause overlapping pulses to be missed and drift behavior leads to incorrect counting

Engineering Contradiction:
Improvedetection simplicityVSAvoidpulse counting accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent changes the detection parameter from fixed threshold values to dynamic gradient values. Instead of comparing signals against a constant threshold, the system calculates the gradient (rate of change) between consecutive samples and compares this dynamic value against a threshold, enabling accurate detection of pulses regardless of drift in baseline signal levels

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces dynamic adaptation by continuously calculating gradients between adjacent samples. This dynamic approach allows the detection system to adapt to changing signal conditions and drift behavior in real-time, rather than relying on static threshold values that become invalid under drift conditions

Inventive Principle:
Principle #15Dynamics

2Measurement precision

If a high sampling rate is used to capture short signal pulses, then detection capability is improved, but device complexity and cost increase

Engineering Contradiction:
Improvepulse detection capabilityVSAvoidsampling rate requirement
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies partial action by using a moderate sampling rate (5-20 MSPS) rather than the extremely high rates that would be required to directly capture the full nanosecond-scale pulses. The gradient calculation method recovers pulse information from this partial sampling, achieving adequate detection without the complexity of ultra-high-speed sampling hardware

Inventive Principle:
Principle #16Partial or excessive action

3Device complexity

If analog domain evaluation is used for signal pulses, then simplicity is maintained, but drift behavior cannot be detected and counting accuracy deteriorates

Engineering Contradiction:
Improveevaluation complexityVSAvoidcounting accuracy under drift
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent substitutes the mechanical/analog threshold comparison method with a digital gradient calculation approach. By performing the detection in the digital domain through mathematical gradient computation rather than analog thresholding, the system gains the ability to detect and compensate for drift while maintaining computational efficiency

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate detection and counting of partially superimposed signal pulses, compensates for drift behavior, and filters out background noise, ensuring reliable particle counting with improved accuracy and maintenance scheduling.

Implementation Method 1

the digital data stream of the AD converter, the evaluation unit has a gradient evaluation unit that determines signal pulses in real time by evaluating the gradients between adjacent samples

Methodology Applied
Scientific EffectSampling:

Data Source

PatentEP3335060B1Method and device for detecting signal pulses
Publication Date: 2021.02.03 AVL LIST GMBH
  • EP3335060B1 patent drawingFigure 1~3
  • EP3335060B1 patent drawingFigure 2

AI summary

The invention relates to a device for detecting signal pulses (2) in an analog measuring signal (1) of a particle counter. Said device comprises an AD converter (6) and an evaluation unit (10) that includes a slope evaluation unit (16) which determines signal pulses (2) in real time by analyzing the slopes between adjacent sampling points (8) in the digital data stream (7) of the AD converter (6).