Particle Diameter Acquisition via Scattered Light Attenuation

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Solution Overview

Problem

Measuring particle diameters in multi-phase flows at high concentrations is challenging due to difficulties in visualizing droplets and particles that absorb visible light, limiting the accuracy of existing techniques.

Innovation Solution

A particle diameter acquisition device and method that utilize an intensity distribution acquisition unit, attenuation gradient acquisition unit, and concentration acquisition unit, along with databases storing intensity distribution data, to accurately determine particle diameters using scattered light, regardless of whether it is visible or invisible, by referencing correlations between attenuation gradients and concentrations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Difficulty of detecting and measuring

If visualization methods using high-speed cameras are used to measure droplet diameters, then measurement capability is provided, but measurement precision deteriorates when droplet concentration is high

Engineering Contradiction:
Improvemeasurement capabilityVSAvoiddroplet diameter measurement accuracy
Core Design Contradiction:
Difficulty of detecting and measuringVSMeasurement precision

Solution Approach 1:

The patent replaces optical visualization methods (high-speed cameras) with light scattering measurement methods. By measuring the intensity distribution of scattered light and its attenuation gradient, the system determines particle diameter without relying on direct visual detection, thereby maintaining measurement capability while improving precision at high concentrations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the measurement parameter from direct optical visualization to light scattering characteristics. By measuring the attenuation gradient of scattered light intensity distribution, the system transforms the measurement approach to one that remains effective at high concentrations where visualization fails.

Inventive Principle:
Principle #35Parameter changes

2Difficulty of detecting and measuring

If visible light is used for droplet diameter measurement, then measurement capability is provided, but measurement precision deteriorates when the medium absorbs visible light

Engineering Contradiction:
Improvemeasurement capabilityVSAvoiddroplet diameter measurement accuracy
Core Design Contradiction:
Difficulty of detecting and measuringVSMeasurement precision

Solution Approach 1:

The patent changes the light wavelength parameter to overcome absorption issues. By measuring the attenuation gradient of scattered light, the system can accurately measure particle diameters even when the medium absorbs visible light, as the measurement relies on scattering characteristics rather than light transmission.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If high concentration of dispersed phase is used, then application versatility is improved, but measurement precision deteriorates

Engineering Contradiction:
Improveapplication rangeVSAvoidparticle diameter measurement accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent replaces direct visualization methods with light scattering measurement. By measuring the intensity distribution of scattered light and its attenuation gradient, the system maintains measurement capability and precision even at high concentrations where dispersed phases would otherwise be difficult to measure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses scattered light as an intermediary to measure particle diameters. Instead of directly observing particles, the system measures the scattering characteristics of light interacting with particles, providing a reliable measurement pathway that works at high concentrations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise measurement of particle diameters in multi-phase flows with high concentrations, improving accuracy and applicability across various light types, including invisible light, by leveraging database correlations.

Implementation Method 1

an intensity distribution acquisition unit which is configured to acquire an intensity distribution of scattered light scattered from a multi-phase flow including a dispersed phase at a time of irradiating the multi-phase flow with irradiation light

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS10866180B2Particle diameter acquisition device, particle diameter acquisition system, and particle diameter acquisition method
Publication Date: 2020.12.15 MITSUBISHI HEAVY IND LTD
  • US10866180B2 patent drawing
  • US10866180B2 patent drawing
  • US10866180B2 patent drawing

AI summary

A particle diameter acquisition device includes an intensity distribution acquisition unit configured to acquire an intensity distribution of scattered light scattered from a multi-phase flow including dispersed phase at the time of irradiating the multi-phase flow with irradiation light, an attenuation gradient acquisition unit configured to acquire an attenuation gradient in the intensity distribution on the basis of the intensity distribution of the scattered light, a concentration acquisition unit configured to acquire a concentration of the dispersed phase in the multi-phase flow, a database configured to store intensity distribution data which is an intensity distribution of scattered light for each particle diameter and concentration of a dispersed phase, and a particle diameter acquisition unit configured to acquire a particle diameter of the dispersed phase on the basis of the acquired attenuation gradient, concentration, and intensity distribution data with reference to the intensity distribution data.