Automated method and system for processing a desired dose of particles from a particle storage container

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Solution Overview

Problem

Existing automated systems lack precision in processing a desired quantity or dose of particles from a storage container, particularly in applications like coffee bean processing for brewing, where the desired weight of coffee beans varies based on the intended use, and there is a need for accurate dosing and alerting mechanisms to prevent over-processing or insufficient particle levels.

Innovation Solution

An automated system comprising a particle storage container, a particle processing mechanism, a scale or weighting module, and a controller that communicates with the user to determine the weight of particles and adjust processing rates, employing algorithms to ensure accurate dosing and alerting mechanisms to prevent over-processing or low particle levels, using a particle distribution mechanism to transfer particles to a processing unit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If automated systems process particles from storage container, then processing efficiency is improved, but dosing precision deteriorates

Engineering Contradiction:
Improveprocessing efficiencyVSAvoiddosing precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The system continuously monitors particle weight using a scale and compares it against the desired dose weight, adjusting the processing mechanism in real-time to achieve precise dosing while maintaining automated processing efficiency

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces manual dosing mechanisms with an automated system that uses electronic sensing (scale/weight module) and electronic control to regulate particle processing, achieving both automation and precision through electronic feedback loops

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Speed

If automated processing is implemented, then operation speed is improved, but measurement precision deteriorates

Engineering Contradiction:
Improveoperation speedVSAvoidparticle weight measurement accuracy
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The controller receives continuous weight measurements from the scale and adjusts the processing mechanism accordingly, ensuring accurate dosing even during rapid automated operation

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system automatically compensates for measurement variations through its feedback mechanism, adjusting processing parameters without external intervention to maintain precision during high-speed operation

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If particle distribution mechanism is added, then processing versatility is improved, but device complexity increases

Engineering Contradiction:
Improveprocessing versatilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The particle distribution mechanism serves multiple functions: it distributes particles to the processing mechanism, enables different particle types to be processed, and works with the scale and controller to achieve precise dosing across various applications

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The particle distribution mechanism acts as an intermediary between the storage container and processing mechanism, facilitating versatile particle handling while the controller coordinates all components to manage system complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system ensures precise processing of particles, achieving accurate dosing with an accuracy of 0.1-2 grams, and alerts users when particle levels are low, preventing over-processing and ensuring consistent beverage production by adjusting processing times based on particle type and grind size settings.

Implementation Method 1

a scale or weighting module coupled to the particle storage container and particle processing mechanism

Methodology Applied
Scientific EffectWeight measurement:

Data Source

PatentUS11992158B2Automated method and system for processing a desired dose of particles from a particle storage container
Publication Date: 2024.05.28 OILMAGHANI SAHAND
  • US11992158B2 patent drawing
  • US11992158B2 patent drawing
  • US11992158B2 patent drawing

AI summary

Embodiments of improved systems including and methods for dosing or processing a desired quantity or dose of particles from a storage container by determining the weight of the storage container and processing mechanism as particles are processed. Other embodiments may be described and claimed.