Particle Measuring Apparatus with Temperature-Controlled Liquid Aggregation

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Solution Overview

Problem

Current particle measuring apparatuses lack the capability to perform particle component analysis, requiring separate, large-scale facilities and lengthy processes for component identification, which is inefficient and time-consuming.

Innovation Solution

A particle measuring apparatus that includes a light source, optical detection units, and a storage unit to detect and analyze the intensity of reflected light from particles, allowing for the determination of particle components based on pre-stored data and temperature-controlled liquid aggregation, enabling simultaneous measurement of particle number and concentration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a dedicated analysis apparatus (GC-MS) is used separately from the particle counter to perform particle component analysis, then measurement precision of particle components is improved, but device complexity increases and analysis time increases

Engineering Contradiction:
Improveparticle component analysis accuracyVSAvoidfacility scale
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the particle component analysis function into the particle counter by integrating a temperature controller and liquid-containing unit directly into the measurement system. This allows the particle counter to perform both particle counting and component analysis simultaneously, eliminating the need for separate GC-MS facilities and reducing overall device complexity while maintaining measurement precision.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The particle counter is transformed into a multi-functional apparatus that can perform both particle counting and particle component analysis. The temperature controller and liquid-containing unit enable the system to analyze different particle components by controlling aggregation temperatures, making the device universal for both particle detection and compositional analysis without requiring separate specialized equipment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If a dedicated analysis apparatus (GC-MS) is used separately from the particle counter to perform particle component analysis, then measurement precision of particle components is improved, but analysis time increases

Engineering Contradiction:
Improveparticle component analysis accuracyVSAvoidanalysis time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent enables continuous particle component analysis by integrating the temperature controller and liquid-containing unit into the particle counter's measurement flow. The system continuously monitors particles as they pass through the measurement chamber, allowing simultaneous particle counting and component analysis without the lengthy processing times required by separate GC-MS facilities, thereby maintaining precision while dramatically reducing analysis time.

Inventive Principle:
Principle #20Continuity of useful action

3Adaptability or versatility

If temperature-controlled liquid aggregation is used to determine particle components, then particle component analysis capability is improved, but device complexity increases

Engineering Contradiction:
Improveparticle component analysis capabilityVSAvoidsystem structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a nested structure where the liquid-containing unit and temperature controller are integrated within the particle counter's existing measurement chamber. The liquid-containing unit is positioned to allow gas flow through it, and the temperature controller is embedded within or adjacent to this unit, creating a compact nested arrangement that adds particle component analysis capability without significantly increasing overall device complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and accurate determination of particle components within a gas, reducing the need for separate analysis facilities and shortening analysis time by integrating component analysis into the measurement process.

Implementation Method 1

a light source configured to irradiate a gas with light, a first optical detection unit configured to detect an intensity of reflected light from particles contained in the gas

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

a storage unit that stores data indicating a corresponding relationship between an aggregation temperature at which the liquid aggregates with the particles, and a particle component

Methodology Applied
Scientific EffectAggregation: Coagulation

Data Source

PatentUS10317330B2Particle measuring apparatus
Publication Date: 2019.06.11 KIOXIA CORP
  • US10317330B2 patent drawing
  • US10317330B2 patent drawing
  • US10317330B2 patent drawing

AI summary

A particle measuring apparatus includes a light source configured to irradiate a gas with light, a first optical detection unit configured to detect an intensity of reflected light from particles contained in the gas, and configured to output a first parameter value corresponding to the intensity of the reflected light, and a storage unit that stores first data indicating corresponding relationships between first parameter values particle components. The particle measuring apparatus further includes a calculation unit configured to compare the first parameter value transmitted from the first optical detection unit with the first data transmitted from the storage unit to determine a component of the particles contained in the gas.