Particle Sensor Signal Valuation Using Exhaust Gas Flow

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Solution Overview

Problem

Existing particle sensors, especially integrating particle sensors, face cross-sensitivity issues due to changes in combustion process conditions, affecting their accuracy in measuring particle concentration in exhaust gases.

Innovation Solution

The method involves adjusting the sensor sensitivity by considering the exhaust gas stream, specifically by modifying the threshold value based on the exhaust gas flow, which includes air and fuel signals, to compensate for decreased sensitivity at higher gas flows, thereby enhancing measuring accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the exhaust gas stream flow increases, then the particle deposition on sensor surface decreases, but the sensor sensitivity decreases

Engineering Contradiction:
Improveparticle depositionVSAvoidsensor sensitivity
Core Design Contradiction:
Quantity of substanceVSMeasurement precision

Solution Approach 1:

The patent adjusts the threshold value parameter dynamically based on exhaust gas stream conditions. When exhaust gas flow increases and reduces particle deposition, the threshold value is lowered to maintain sensor sensitivity. This parameter adaptation resolves the contradiction by compensating for the reduced deposition effect through threshold adjustment, ensuring consistent measurement precision across varying flow conditions.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If the threshold value is lowered to compensate for decreased sensitivity at high gas flows, then measurement accuracy is maintained, but the complexity of signal valuation increases

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidsignal valuation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements a feedback mechanism where the exhaust gas stream measurement is continuously monitored and used to dynamically adjust the threshold value. This closed-loop approach automates the compensation process, maintaining measurement accuracy without requiring complex manual signal valuation. The feedback system automatically adapts the threshold based on current flow conditions, resolving the contradiction between accuracy and complexity.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach increases the accuracy of particle concentration measurements by accounting for the influence of exhaust gas streams on sensor signals, ensuring reliable monitoring and control of combustion processes.

Implementation Method 1

particles, especially soot particles, arrive in the collecting chamber and deposit in the hollow space between the two electrodes

Methodology Applied
Scientific EffectParticle deposition: Deposition (physical)

Implementation Method 2

The at least slightly conductive particles bridge the intervening space between the two electrodes, so that there is a change in the impedance of the particle sensor

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS7587925B2Method for operating a sensor for recording particles in a gas stream and device for implementing the method
Publication Date: 2009.09.15 ROBERT BOSCH GMBH
  • US7587925B2 patent drawing
  • US7587925B2 patent drawing
  • US7587925B2 patent drawing

AI summary

A method for operating a sensor for recording particles in an exhaust gas flow and a device for carrying out the method are provided, in which at least one measure of the exhaust gas flow is ascertained and in which the measure of the exhaust gas flow is taken into consideration in the valuation of the particle sensor signal made available by the particle sensor. The procedure is based on the knowledge that the exhaust gas flow, for instance, the exhaust gas volume flow, has an influence on the particle sensor signal made available by the particle sensor, especially when the measuring effect is based on the depositing of particles on a sensor surface. Using the procedure, a possibly present cross sensitivity of the particle sensor with respect to different exhaust gas flows is taken into consideration, so that the measuring accuracy is increased.