Particulate Sensor Receptor Layer for Enhanced Sensitivity and Durability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current sensors face challenges in achieving simultaneous high sensitivity, selectivity, and durability for surface stress detection, particularly due to limitations in receptor material properties and environmental compatibility, such as solubility and stability issues with existing materials like molecular self-assembled monolayers, DNA/RNA, and polymers.

Innovation Solution

A surface stress sensor coated with a particulate material comprising a combination of titania and silica particles, modified with hydrophobic and hydrophilic surface groups, which allows for controlled sensitivity and selectivity, and can be used in various environments without requiring special reaction conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a molecular self-assembled monolayer, DNA/RNA, protein, or antigen/antibody is used as a receptor layer, then sensitivity and selectivity are improved, but the binding stability and durability deteriorate due to difficulty in achieving optimized binding conditions

Engineering Contradiction:
Improvedetection sensitivityVSAvoidbinding stability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent changes the fundamental parameter of the receptor layer from molecular assemblies to inorganic particulate materials (silica, titania). This material substitution enables stable binding without requiring strictly controlled optimization conditions, as the inorganic particles provide robust mechanical and chemical stability while maintaining detection functionality through surface modification with recognition moieties.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by combining inorganic particulate materials (silica, titania) with organic recognition moieties (molecularly imprinted polymers, antibodies, or other binding molecules). This composite structure integrates the mechanical stability and environmental durability of inorganic particles with the specific recognition capabilities of organic molecules, resolving the contradiction between sensitivity and durability.

Inventive Principle:
Principle #40Composite materials

2Measurement precision

If the membrane thickness of the receptor layer is increased, then sensitivity is improved up to a certain value, but the sensitivity decreases thereafter and the environmental compatibility deteriorates

Engineering Contradiction:
Improvedetection sensitivityVSAvoidenvironmental compatibility
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent utilizes porous inorganic particulate materials (silica, titania) as the receptor layer foundation. The porous structure provides high surface area for recognition moiety attachment, enabling high sensitivity without requiring thick membranes. The inorganic porous particles maintain structural integrity and environmental compatibility across diverse conditions, avoiding the sensitivity decline observed in thick organic polymer layers.

Inventive Principle:
Principle #31Porous materials

3Adaptability or versatility

If a water soluble polymer is used as a receptor layer, then broad-range selectivity is achieved, but the sensor cannot be used for measurement in water due to solubility issues

Engineering Contradiction:
Improveselectivity rangeVSAvoiddurability in water
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent fundamentally changes the material parameter from organic water-soluble polymers to inorganic particulate materials (silica, titania). This substitution eliminates solubility issues entirely, as inorganic particles are inherently insoluble in water. The inorganic particles can then be surface-modified with various recognition moieties to achieve broad-range selectivity while maintaining durability in aqueous environments.

Inventive Principle:
Principle #35Parameter changes

4Ease of manufacture

If a single type of surface modifying group is used on the particulate material, then the coating process is simplified, but the sensitivity and selectivity control is limited

Engineering Contradiction:
Improvecoating process simplicityVSAvoidsensitivity control
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent applies different surface modifying groups to different regions or aspects of the particulate material surface. By using a combination of hydrophobic and hydrophilic modifying groups, the patent creates locally differentiated surface properties that enable independent control of sensitivity (through hydrophilic groups affecting molecule adsorption) and selectivity (through specific recognition moieties), while still maintaining a relatively simple overall coating process.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sensor achieves enhanced sensitivity, selectivity, and durability, enabling effective detection of surface stress in both gas and liquid environments with improved stability and adaptability, surpassing the limitations of traditional receptor materials.

Implementation Method 1

a sensor body for detecting a surface stress applied thereto

Methodology Applied
Scientific EffectSurface stress detection: Piezoresistive Effect

Implementation Method 2

the sensor is configured to detect a change in the surface stress caused by adsorption of the sample molecule by the particulate material

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentEP3208597B1Sensor having particulate material as receptor layer
Publication Date: 2020.12.23 NAT INST FOR MATERIALS SCI
  • EP3208597B1 patent drawingFigure 1~2
  • EP3208597B1 patent drawingFigure 3(a)~3(b)
  • EP3208597B1 patent drawingFigure 4~5

AI summary

According to improvement of the receptor layer of various sensors of the type for detecting physical parameters (for example, a surface stress sensor, QCM, and SPR), all of high sensitivity, selectivity, and durability are achieved simultaneously. A porous material or a particulate material, e.g., nanoparticles, is used in place of a uniform membrane which has been conventionally used as a receptor layer. Accordingly, the sensitivity can be controlled by changing the membrane thickness of the receptor layer, the selectivity can be controlled by changing a surface modifying group to be fixed on the porous material or particulate material, and the durability can be controlled by changing the composition and surface properties of the porous material or particulate material.