5-Axis Parting Machine for Multi-Angle Cutting Without Re-Clamping
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing cutting machines require significant manual effort and multiple re-clamping for complex cutting tasks, especially when performing multiple cuts at different angular positions, which is time-consuming and prone to errors.
Innovation Solution
A cutting machine with a rotating cutting disk and advanced workpiece positioning system, including two mechanical rotary devices and a lifting mechanism, allows for automatic positioning and cutting at various angles without re-clamping, utilizing a 5-axis system for precise and efficient cutting.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If standardized clamping tools are used for simple cutting tasks, then the operation is simple and quick, but manual re-clamping is required for complex cutting tasks with multiple angular positions
Solution Approach 1:
The clamping device is designed with a universal positioning capability that allows it to secure workpieces for multiple cutting operations at different angular positions without requiring re-clamping. The device integrates both clamping and angular positioning functions into a single setup, enabling it to handle both simple and complex cutting tasks with the same configuration.
Solution Approach 2:
The workpiece is positioned and clamped in advance for all required cutting operations before the cutting process begins. The system pre-calculates and pre-positions the workpiece at the correct angular orientations, so that multiple cuts can be executed sequentially without interrupting the clamping state, thereby eliminating re-clamping time.
2Adaptability or versatility
If manual user intervention is used for complex cutting tasks, then flexibility is maintained, but the process becomes cumbersome and time-consuming
Solution Approach 1:
The cutting machine is equipped with an automated control system that independently manages the complex positioning and cutting operations. The system self-adjusts the workpiece position, selects cutting parameters, and executes multiple cuts at different angular positions without requiring manual intervention for each step, thereby maintaining flexibility while significantly improving productivity.
Solution Approach 2:
The system incorporates sensors and control mechanisms that continuously monitor the cutting process and workpiece position. This feedback enables the automated system to make real-time adjustments, ensuring precise positioning for complex cutting tasks while maintaining high speed operation without manual intervention.
3Manufacturing precision
If multiple clamping tools are used for different cutting positions, then positioning accuracy is improved, but device complexity increases
Solution Approach 1:
A single clamping device is designed to perform multiple functions by integrating positioning mechanisms for different angular positions. This universal device can secure and position the workpiece for all required cutting operations, eliminating the need for multiple specialized clamping tools while maintaining positioning accuracy through its built-in positioning system.
Solution Approach 2:
The clamping device incorporates angular positioning capability as an additional dimension of adjustment. Instead of using multiple tools for different positions, the single device adds rotational or angular adjustment capability, allowing it to achieve precise positioning at various angles while remaining a unified tool.
Data Source
Figure 1
Figure 2
Figure 3
AI summary
The invention relates to a parting machine comprising a rotating parting wheel for carrying out parting cuts in a workpiece and to a workpiece positioning device for a parting machine of this type. The parting machine comprises a parting wheel and a drive motor for driving said parting wheel, a clamping device for clamping the workpiece, means for mechanically positioning the workpiece along one or two linear directions and additionally about one or two axes of rotation, and a travel mechanism for setting the parting wheel on the workpiece in order to carry out parting cuts in the positioned workpiece, using the parting wheel.