Partitioned Housing Ducts for HDD Cooling

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Solution Overview

Problem

High-density hard disk drive (HDD) systems face challenges in cooling, leading to increased power consumption and reduced HDD performance due to the need for additional cooling fans, which also elevate costs and vibration issues.

Innovation Solution

A system design that supplies fresh air to downstream components by using a housing with partitioned compartments and ducts, featuring ventilation openings that can open to cool components when temperatures exceed a threshold, reducing the need for additional cooling fans.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If additional cooling fans are added to cool high-density HDD systems, then cooling effectiveness is improved, but power consumption increases

Engineering Contradiction:
Improvecooling effectivenessVSAvoidpower consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The housing is divided into multiple compartments using partitions, with each compartment containing specific components. This segmentation allows for localized cooling strategies where fresh air is directed to specific downstream components that generate heat, rather than cooling the entire system uniformly, thereby reducing the energy required for cooling.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a third dimension to cooling by incorporating vertical partition rows and multi-level compartments. Fresh air is supplied from the front and directed through multiple levels and compartments, creating a three-dimensional cooling flow pattern that improves cooling effectiveness without requiring additional fans.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Temperature

If additional cooling fans are added to cool high-density HDD systems, then cooling effectiveness is improved, but system cost increases

Engineering Contradiction:
Improvecooling effectivenessVSAvoidsystem cost
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The housing is divided into multiple compartments using partitions, with each compartment containing specific components. This segmentation allows for localized cooling strategies where fresh air is directed to specific downstream components that generate heat, rather than cooling the entire system uniformly, thereby reducing the energy required for cooling.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a third dimension to cooling by incorporating vertical partition rows and multi-level compartments. Fresh air is supplied from the front and directed through multiple levels and compartments, creating a three-dimensional cooling flow pattern that improves cooling effectiveness without requiring additional fans.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Temperature

If additional cooling fans are added to cool high-density HDD systems, then cooling effectiveness is improved, but HDD performance deteriorates due to vibration

Engineering Contradiction:
Improvecooling effectivenessVSAvoidHDD performance
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the cooling function from active mechanical components (fans) and replaces it with a passive airflow system. By utilizing the natural flow of fresh air through the partitioned compartments and ducts, the system achieves cooling without the vibration-generating moving parts that would adversely affect HDD performance.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system uses the inherent airflow characteristics of the housing and component arrangement to achieve cooling. Fresh air naturally flows through the compartments and over the components, with the partition structure guiding the airflow without requiring additional mechanical forcing, thereby eliminating vibration-induced performance degradation.

Inventive Principle:
Principle #25Self-service

4Temperature

If additional cooling fans are added to cool high-density HDD systems, then cooling effectiveness is improved, but power consumption of the system increases substantially

Engineering Contradiction:
Improvecooling effectivenessVSAvoidsystem power consumption
Core Design Contradiction:
TemperatureVSUse of energy by stationary object

Solution Approach 1:

The housing is divided into multiple compartments using partitions, with each compartment containing specific components. This segmentation allows for localized cooling strategies where fresh air is directed to specific downstream components that generate heat, rather than cooling the entire system uniformly, thereby reducing the energy required for cooling.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a third dimension to cooling by incorporating vertical partition rows and multi-level compartments. Fresh air is supplied from the front and directed through multiple levels and compartments, creating a three-dimensional cooling flow pattern that improves cooling effectiveness without requiring additional fans.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively cools high-density HDD systems without increasing power consumption or causing performance degradation, thereby reducing costs and maintaining HDD performance.

Implementation Method 1

Each one of the second plurality of partitions comprises at least one partition duct extending through the plurality of partition rows... The at least one second ventilation opening disposed on each of the second plurality of partitions towards the second end

Methodology Applied
Scientific EffectAir flow: Convection

Implementation Method 2

ventilation openings that can open to cool components when temperatures exceed a threshold

Methodology Applied
Scientific EffectConvection cooling: Convection

Implementation Method 3

supplying fresh air to downstream components of a system... effectively cools high-density HDD systems

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentEP3242297B1System with fresh air flow toward downstream components for cooling
Publication Date: 2019.06.05 QUANTA COMPUTER INC
  • EP3242297B1 patent drawingFigure 1A
  • EP3242297B1 patent drawingFigure 1B
  • EP3242297B1 patent drawingFigure 1C

AI summary

The present technology provides a system for supplying fresh air to downstream components. The system comprises a housing with a first end and a second end, a first plurality of partitions disposed in the housing, and a second plurality of partitions disposed in the housing. The housing comprises a base portion and first and second opposing sidewalls extending from the first end to the second end. Each of the first plurality of partitions includes at least one first ventilation opening associated with each of the plurality of compartments. Each one of the second plurality of partitions comprises at least one partition duct extending through the plurality of partition rows and at least one second ventilation opening connecting the at least one partition duct to associated ones of the plurality of compartments.