Parts Supersession Tracking for One-to-Many Replacement Chains

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Solution Overview

Problem

Conventional parts supersession software only supports one-to-one product replacements, failing to track complex chains of component part replacements, especially when kits are replaced by their component parts, leading to difficulties in identifying and managing multiple replacement parts.

Innovation Solution

A system that associates a unique identifier with each part, allowing it to link to an array of replacement parts, enabling the tracking and retrieval of data for multiple replacements, even when the original part is obsolete, and providing a graphical user interface to navigate and manage these replacements efficiently.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional parts supersession software is used, then one-to-one product replacements can be tracked, but one-to-many part supersession chains cannot be managed

Engineering Contradiction:
Improveparts replacement tracking capabilityVSAvoidsoftware system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent segments the parts replacement tracking system into modular components: a parts database storing individual part information, a supersession relationships database storing one-to-many relationships, and a software module that processes replacement queries. This segmentation allows the system to handle complex one-to-many supersession chains while maintaining manageable system architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from tracking single replacement relationships (one-to-one) to tracking hierarchical replacement chains (one-to-many) by adding a dimensional aspect to the data structure. Each part can now have multiple replacement parts, and each replacement part can further have its own replacements, creating a multi-dimensional supersession chain that captures complex replacement scenarios.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If manufacturers discontinue kits and offer component parts instead, then inventory flexibility improves, but identifying replacement parts becomes more difficult

Engineering Contradiction:
Improveinventory flexibilityVSAvoidparts identification ease
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent introduces an intermediary software system that mediates between the customer's original part request and the manufacturer's component-based inventory. The system automatically resolves the one-to-many supersession relationships, presenting the customer with appropriate component parts while managing the complexity of replacement identification in the background.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent implements a self-service mechanism where the parts supersession software automatically identifies and presents replacement parts to users without requiring them to manually navigate complex replacement chains. The system self-manages the complexity of one-to-many relationships by automatically querying the databases and presenting resolved replacement options to the end user.

Inventive Principle:
Principle #25Self-service

3Loss of information

If multiple replacement parts are tracked, then comprehensive part information is available, but data retrieval complexity increases

Engineering Contradiction:
Improvepart information completenessVSAvoiddata retrieval complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent creates a universal data retrieval interface that handles both simple one-to-one replacements and complex one-to-many supersession chains through the same software module. The multi-functional design allows the system to automatically adapt to different replacement scenarios, retrieving comprehensive part information while presenting a consistent, simplified interface to users regardless of the underlying complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS8095433B2Method and computer storage medium for ordering a replacement kit to build superseded parts
Publication Date: 2012.01.10 SAP SE
  • US8095433B2 patent drawing
  • US8095433B2 patent drawing
  • US8095433B2 patent drawing

AI summary

The present invention provides a system and method for identifying replacement parts. Replacement parts may be identified although they do not correlate to obsolete parts on a one-to-one basis. Both replaced parts and their substitutes may be tracked by, for example, associating an identifier with the part. Each identifier may be a string of characters that uniquely refers to the part. The identifier of the replaced part may be linked to an array of identifiers, each corresponding to a replacement part. A user may enter the identifier of the replaced part and retrieve data corresponding to each of the substitutes. During the lifecycle of the product, replacement parts may be replaced. Data may be retrieved showing a hierarchy describing a history of multiple replacements. The user need not know that a part has been replaced to retrieve re-designed or remanufactured part information.