Passive Buzzer Ground Fault Detection Circuit

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Solution Overview

Problem

Existing ground fault circuit interrupters (GFCIs) fail to effectively notify users of circuit interruptions due to the vulnerability of active buzzers to high-operating temperatures during ground faults, which can lead to damage.

Innovation Solution

An audible ground fault detection circuit utilizing a passive buzzer driven by a pulse-width modulation (PWM) circuit, powered only when a ground fault occurs, to produce an audible sound without continuous power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an active buzzer with built-in oscillator is used to produce audible sound during ground fault, then user notification is achieved, but the device is prone to high-operating temperatures and may be easily damaged due to temperature rise

Engineering Contradiction:
Improvebuzzer reliabilityVSAvoidoperating temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent extracts the oscillator function from the buzzer assembly, using a separate PWM circuit to generate the driving signal. This allows the use of a simpler, more temperature-resistant buzzer without the integrated electronics that generate excessive heat.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses a passive buzzer that replicates the sound generation function without the built-in active electronics. The PWM circuit generates the necessary oscillating signal externally, achieving the same audible notification with a more thermally stable component.

Inventive Principle:
Principle #26Copying

2Reliability

If the buzzer and PWM circuit are continuously powered, then user notification is always available, but power consumption increases and the circuit is vulnerable to temperature rise during ground fault

Engineering Contradiction:
Improvenotification availabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent implements periodic action by only activating the PWM circuit and buzzer when a ground fault is detected. The power circuit supplies power to these components only during fault conditions, reducing overall power consumption while maintaining notification availability when needed.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The power circuit automatically detects ground faults and activates the notification system only when required. This self-regulating approach ensures the buzzer and PWM circuit are powered only during actual fault conditions, minimizing energy waste while maintaining system reliability.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces the risk of damage from high temperatures and conserves power by only activating the buzzer and PWM circuit during ground faults, providing effective user notification while minimizing operational risks.

Implementation Method 1

a rectifier electrically connected between the power line and the first DC power circuit and configured to rectify AC power from the power line to DC power

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 2

the Zener diode may be positioned to stabilize output voltage of the first DC power circuit

Methodology Applied
Scientific EffectZener effect: Diode

Implementation Method 3

a pulse-width modulation (PWM) circuit electrically connected to the buzzer circuit and configured to produce the pulse signal

Methodology Applied
Scientific EffectPulse-width modulation:

Data Source

PatentUS10151787B1Audible ground fault buzzer circuit
Publication Date: 2018.12.11 EATON INTELLIGENT POWER LTD
  • US10151787B1 patent drawing
  • US10151787B1 patent drawing

AI summary

An audible ground fault detection device may include: a pulse-width modulation (PWM) circuit to produce a pulse signal in response to an occurrence of a ground fault; and a buzzer circuit to emit an audible sound in response to receipt of the pulse signal. The device may include a power circuit configured to transfer power from the power line to the PWM circuit when a ground fault occurs in a load of the power line, and not to transfer the power from the power line to the PWM circuit when no ground fault occurs in any load of the power line. When the PWM circuit has no power, it will not produce the pulse signal. The power circuit may also provide DC power to the buzzer circuit in response to the occurrence of the ground fault. The buzzer circuit may include a passive buzzer.