Integrated Passive Die RF Filter Layout for High-Q Compact LC Tanks

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Solution Overview

Problem

Conventional RF filtering circuitry often compromises between insertion loss, quality factor, and footprint, typically achieving high quality factor at the expense of a large footprint or vice versa, failing to strike a balanced performance.

Innovation Solution

The integration of multiple LC tank circuits on a substrate with inductors and capacitors, where the resonant frequency of each LC tank circuit is designed to be less than the self-resonance frequency of the inductor, and the arrangement of these circuits across the substrate minimizes footprint while maximizing distance between input and output nodes, improving apparent quality factor and reducing resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If conventional RF filtering circuitry uses traditional inductor designs, then the quality factor may be maintained, but the footprint becomes excessively large

Engineering Contradiction:
ImprovefootprintVSAvoidquality factor
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The inductor is designed with a nested or interleaved structure where multiple windings are arranged in a compact pattern, allowing the magnetic path to be contained within a smaller area while maintaining the required inductance value and quality factor

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The inductor structure transitions from a planar two-dimensional layout to a three-dimensional configuration by utilizing vertical stacking or layered windings, thereby reducing the horizontal footprint while preserving the electrical performance

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the resonant frequency of LC tank circuits is set below the inductor's self-resonance frequency, then the apparent quality factor improves, but the circuit design complexity increases

Engineering Contradiction:
Improveapparent quality factorVSAvoidcircuit design
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The design systematically varies the resonant frequency parameter of the LC tank circuits to be deliberately lower than the inductor's self-resonance frequency, which transforms the harmful parasitic capacitance into a useful element that enhances the apparent quality factor

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The parasitic capacitance of the inductor, which normally degrades performance near the self-resonance frequency, is converted into a beneficial element by operating the LC tank circuit at a resonant frequency below the self-resonance point, where the parasitic capacitance contributes to improving the apparent quality factor

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Loss of energy

If LC tank circuits are arranged to maximize distance between input and output nodes, then insertion loss is reduced, but the overall footprint increases

Engineering Contradiction:
Improveinsertion lossVSAvoidfootprint
Core Design Contradiction:
Loss of energyVSArea of stationary object

Solution Approach 1:

The filtering circuit is divided into multiple LC tank circuit stages, each contributing to the overall filtering function. This segmentation allows the input and output nodes to be positioned at opposite ends of the cascaded structure, maximizing their distance while the compact modular arrangement keeps the total footprint controlled

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the performance of RF filtering circuitry by improving the apparent quality factor and minimizing resistance, achieving a better balance between insertion loss, quality factor, and footprint, with a compact design.

Implementation Method 1

a resonance frequency of the combination of the inductor and the capacitor is less than a self-resonance frequency of the inductor

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

a capacitance of the inductor may be absorbed into the LC tank circuit such that an apparent quality factor of the inductor is improved

Methodology Applied
Scientific EffectParasitic capacitance: Parasitic Capacitance

Data Source

PatentUS11489506B2Radio frequency filtering circuitry on integrated passive die
Publication Date: 2022.11.01 QORVO US INC
  • US11489506B2 patent drawing
  • US11489506B2 patent drawing
  • US11489506B2 patent drawing

AI summary

An integrated passive die includes a substrate, an input node, an output node, and RF filtering circuitry. The RF filtering circuitry includes a number of LC tank circuits coupled between the input node and the output node. Each one of the LC tank circuits include an inductor and a capacitor. The inductor is formed by a metal trace over the substrate. The capacitor is coupled in parallel with the inductor over the substrate. The inductor and the capacitor are provided such that a resonance frequency of the combination of the inductor and the capacitor is less than a self-resonance frequency of the inductor.