Passive Vehicle Flow Valve Using Acceleration-Driven Actuation

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Solution Overview

Problem

Existing active flow control devices in vehicles are costly and complex, relying on sensors and actuators to adjust airflow, which increases manufacturing and operational costs while reducing efficiency.

Innovation Solution

A passively activated flow control device that uses acceleration-induced forces to shift a valve member between open and closed configurations, eliminating the need for electrical, mechanical, or hydraulic actuators, and employing a biasing element and damper to control the valve's position and rate of change.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If active flow control devices with sensors and actuators are used, then airflow control precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improveairflow control precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The flow control device uses the vehicle's own acceleration forces to actuate the valve, eliminating the need for external sensors and actuators. The mass element automatically responds to vehicle acceleration, causing the valve to open or close based on driving conditions without requiring complex control systems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces complex mechanical actuation systems (motors, hydraulics) with a passive mechanical response system. The valve is actuated purely by inertial forces from vehicle acceleration acting on a mass element, substituting active mechanical control with passive mechanical response.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If active flow control devices with sensors and actuators are used, then airflow control precision is improved, but manufacturing and operational costs increase

Engineering Contradiction:
Improveairflow control precisionVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The system eliminates expensive sensors, actuators, and computer control systems by using the vehicle's own acceleration forces to control the valve. This self-actuating mechanism dramatically reduces manufacturing costs while maintaining effective airflow control based on actual driving conditions.

Inventive Principle:
Principle #25Self-service

3Device complexity

If passive flow control using acceleration forces is used, then device complexity is reduced, but control responsiveness may be limited

Engineering Contradiction:
Improvedevice complexityVSAvoidcontrol responsiveness
Core Design Contradiction:
Device complexityVSSpeed

Solution Approach 1:

The valve system is designed to be dynamically responsive to vehicle acceleration. The mass element and valve mechanism are configured to respond quickly to changes in acceleration, allowing the valve to open or close rapidly as driving conditions change, maintaining control responsiveness without complex electronics.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces manufacturing and operational costs by leveraging vehicle acceleration forces to control airflow, enhancing performance and range without requiring complex sensors or computer resources.

Implementation Method 1

The valve member is responsive to acceleration induced forces on the vehicle to shift from one of an open configuration and a closed configuration toward the other of the open configuration and the closed configuration

Methodology Applied
Scientific EffectAcceleration-induced forces: Inertia

Implementation Method 2

the passively activated flow control device includes one of a biasing element that selectively urges the valve member toward one of the open configuration and the closed configuration

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

a damper that controls a rate of change of the valve member between the open configuration and the closed configuration

Methodology Applied
Scientific EffectDamping: Damping

Data Source

PatentUS11654979B1Passively activated flow control device for a vehicle
Publication Date: 2023.05.23 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US11654979B1 patent drawing
  • US11654979B1 patent drawing
  • US11654979B1 patent drawing

AI summary

A passively activated flow control device including a valve body configured to be mounted in a vehicle. The valve body includes an inlet and an outlet. A valve member is arranged at the valve body for selectively opening and closing flow between the inlet and the outlet. The valve member is responsive to acceleration induced forces on the vehicle to shift from one of an open configuration and a closed configuration toward the other of the open configuration and the closed configuration.