Passive Solar Panel Tracking With Thermal Pistons and Dual-Axis Support

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Solution Overview

Problem

Conventional solar tracking systems are vulnerable to wind damage, debris accumulation, and do not provide effective bi-directional tracking, leading to reduced solar energy collection and system reliability.

Innovation Solution

A solar panel system with lift assemblies that include pistons and ball-and-socket mechanisms, allowing bi-directional rotation about longitudinal and lateral axes, supported by multiple cardinal points to maximize solar illumination and withstand environmental factors, using solar illumination sensors and conduits to passively adjust the panel's orientation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single-axis passive tracking system with a pivotable frame is used, then the system structure is simple, but bi-directional tracking capability is lost and wind damage vulnerability increases

Engineering Contradiction:
Improvetracking system structureVSAvoidwind resistance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The tracking system is divided into two independent single-axis tracking mechanisms: one for azimuth rotation (east-west movement) and one for elevation adjustment (north-south movement). Each axis has its own canister-piston-lifter assembly, allowing them to operate independently while providing comprehensive bi-directional tracking capability and distributed wind load resistance.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If manual adjustment brackets are used to improve solar input, then tracking precision is enhanced, but automation is reduced and operational complexity increases

Engineering Contradiction:
Improvesolar input optimizationVSAvoidmanual adjustment requirement
Core Design Contradiction:
Measurement precisionVSExtent of automation

Solution Approach 1:

The system uses solar illumination sensors that automatically detect sunlight intensity and direction, triggering the passive thermal tracking mechanism without manual intervention. The canisters heated by sunlight automatically drive the pistons to adjust panel orientation, creating a self-regulating system that maintains optimal solar input throughout the day.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If rotary discs with gearwheels and transmissions are used for reflector rotation, then bi-directional tracking is achieved, but debris accumulation prevents rotation and system reliability decreases

Engineering Contradiction:
Improvebi-directional tracking capabilityVSAvoiddebris resistance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The complex mechanical transmission system (gearwheels and transmissions) is replaced with a direct thermal-mechanical actuation system. Solar-heated canisters directly expand and drive pistons that move the panel via lifters, eliminating enclosed mechanical components where debris could accumulate and cause failures.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Adaptability or versatility

If scissor-shaped lifters are used for panel pivoting, then bi-directional tracking is enabled, but structural complexity increases and wind damage susceptibility increases

Engineering Contradiction:
Improvebi-directional tracking capabilityVSAvoidlifter configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The tracking function is segmented into two independent single-axis mechanisms rather than using complex scissor-shaped multi-axis lifters. Each axis has its own simple piston-lifter assembly, reducing overall structural complexity while achieving the same bi-directional tracking capability through coordinated operation of the two independent systems.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances solar energy collection by ensuring perpendicular solar ray incidence and provides robust structural support against wind, rain, and debris, improving the overall efficiency and durability of the solar panel system.

Implementation Method 1

The canisters are filled with a volatile fluid that transfers between canisters based on the temperature in each of the canisters. More specifically, once solar energy heats one of the canisters at a temperature greater than the other canister, the volatile fluid will pass to the other canister and cause passive rotation of the solar panel.

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 2

Each piston assembly may be activated by a solar illumination sensor in response to heating of a canister

Methodology Applied
Scientific EffectSolar energy detection: Photovoltaic Effect

Data Source

PatentUS9146044B2Solar panel system and methods of passive tracking
Publication Date: 2015.09.29 SURGANOV ANTHONY
  • US9146044B2 patent drawing
  • US9146044B2 patent drawing
  • US9146044B2 patent drawing

AI summary

A solar tracking system and methods based on passive tracking of solar illumination impinging on solar panels. The system includes a solar panel having cardinal points of the panel provided with piston assemblies. Actuating of pistons in the piston assemblies orients the solar panel to maximize solar illumination impinging on the solar panel. A conduit facilitates flow of a fluid between a solar illumination sensor and piston assembly based on changes in temperature of a canister and fluid contained within the canister. The heating of the fluid causes the fluid to flow toward and activate the piston assembly to rotate the solar panel about a longitudinal axis or lateral axis, which passively orients the solar panel in a position to maximize solar illumination impinging on a front face of the solar panel.