Patch Antenna Package Layout With Dielectric Isolation Over IC Die

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Solution Overview

Problem

The integration of antennas and semiconductor chips in semiconductor packages leads to reduced efficiency of the patch antenna due to interference caused by the semiconductor chip, particularly when the antenna overlaps the chip in a top-down view.

Innovation Solution

A dielectric feature, such as a die attach film, is disposed between the semiconductor chip and the patch antenna to improve isolation and reduce interference. The thickness of the dielectric feature is selectively optimized based on the operating bandwidth, k-value, area of the antenna features, and desired efficiency of the patch antenna.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the patch antenna overlaps the semiconductor chip in a top-down view to achieve high integration density, then the component density and integration level are improved, but the antenna efficiency deteriorates due to interference from the semiconductor chip

Engineering Contradiction:
Improveintegration densityVSAvoidantenna efficiency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

A dielectric feature is introduced as an intermediary element positioned between the semiconductor chip and the patch antenna. This dielectric feature acts as a mediator that reduces the harmful electromagnetic interference from the chip to the antenna while allowing the antenna to maintain its overlapping position for high integration density. The dielectric material provides electrical isolation and improves antenna efficiency without sacrificing the space-saving overlapping configuration.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a dielectric feature is introduced between the semiconductor chip and the patch antenna to improve antenna efficiency, then the antenna efficiency is improved, but the device complexity increases

Engineering Contradiction:
Improveantenna efficiencyVSAvoidpackage structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The dielectric feature is designed to serve multiple functions simultaneously: it provides electrical isolation between the chip and antenna to reduce interference, acts as a structural support element, and can be integrated with existing package substrates. By making the dielectric feature multi-functional, the patent improves antenna efficiency without proportionally increasing device complexity, as the same element performs several critical roles in the package structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If the thickness of the dielectric feature is increased to reduce interference and improve antenna efficiency, then the antenna efficiency is improved, but the package height increases

Engineering Contradiction:
Improveantenna efficiencyVSAvoidpackage height
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent systematically varies and optimizes the thickness parameter of the dielectric feature to achieve the desired balance between antenna efficiency and package height. By carefully selecting specific thickness values and dielectric material properties (such as dielectric constant), the patent maximizes interference reduction while minimizing the increase in package height. This parameter optimization allows the dielectric feature to be thin enough to maintain compact packaging while still providing sufficient isolation to achieve high antenna efficiency.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The implementation of the dielectric feature between the semiconductor chip and the patch antenna significantly enhances the efficiency of the patch antenna, achieving efficiencies up to 89% compared to a baseline patch antenna without interference, while maintaining a small package footprint.

Implementation Method 1

A dielectric feature, such as a die attach film, is disposed between the semiconductor chip and the patch antenna to improve isolation and reduce interference

Methodology Applied
Scientific EffectDielectric isolation: Dielectric

Data Source

PatentUS20250192080A1Integrated Devices in Semiconductor Packages and Methods of Forming Same
Publication Date: 2025.06.12 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250192080A1 patent drawing
  • US20250192080A1 patent drawing
  • US20250192080A1 patent drawing

AI summary

An embodiment package comprises an integrated circuit die encapsulated in an encapsulant, a patch antenna over the integrated circuit die, and a dielectric feature disposed between the integrated circuit die and the patch antenna. The patch antenna overlaps the integrated circuit die in a top-down view. The thickness of the dielectric feature is in accordance with an operating bandwidth of the patch antenna.