Patch Antenna Fluid Sensor for Multiphase Flow Measurement

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Solution Overview

Problem

Conventional multiphase meters used in harsh environments like subsea or downhole settings face challenges with structural strength, environmental integrity, and electrical insulation due to the use of monopole and loop antennas, which compromise these aspects.

Innovation Solution

A fluid sensor design featuring a patch antenna located between the fluid flow path and a confinement member, which confines an electromagnetic field, allowing for improved structural strength, environmental integrity, and electrical insulation, and simplifies manufacturing by eliminating the need for passages and potable compounds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If monopole or loop antennas are used in conventional multiphase meters, then electromagnetic energy coupling is achieved, but structural strength, environmental integrity, and electrical insulation are compromised

Engineering Contradiction:
Improveelectromagnetic energy couplingVSAvoidstructural strength, environmental integrity, and electrical insulation
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The antenna is extracted from the conventional monopole/loop configuration and replaced with a patch antenna that is formed directly on the confinement member. This eliminates the need for separate antenna components that protrude into the annular region and require sealing compounds, thereby maintaining electromagnetic coupling functionality while improving structural integrity and environmental sealing.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The antenna function is merged with the confinement member by forming the patch antenna directly on the outer surface of the confinement member. This integration eliminates the need for separate antenna components and sealing compounds, resolving the contradiction between electromagnetic energy coupling and structural/environmental reliability.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of manufacture

If passages are formed in the core to accommodate monopole or loop antennas, then antenna installation is enabled, but structural strength and environmental integrity are compromised

Engineering Contradiction:
Improveantenna installationVSAvoidstructural strength and environmental integrity
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The passages that would be required in the core for antenna installation are eliminated by using a patch antenna configuration that is formed on the external surface of the confinement member. This extraction of the antenna from the internal core structure preserves the core's structural integrity and environmental sealing while still enabling antenna functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

3Use of energy by moving object

If conventional monopole or loop antennas are used, then electromagnetic coupling is achieved, but manufacturing complexity increases due to the need for passages and sealing compounds

Engineering Contradiction:
Improveelectromagnetic couplingVSAvoidmanufacturing complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The antenna and confinement member are merged into a single integrated structure, where the patch antenna is formed directly on the confinement member surface. This eliminates the need for separate antenna components, passages, and sealing compounds, thereby reducing manufacturing complexity while maintaining electromagnetic coupling functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The confinement member serves dual purposes: it confines the electromagnetic field and simultaneously hosts the patch antenna on its outer surface. This self-service approach eliminates the need for separate antenna installation procedures and sealing operations, reducing manufacturing complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The patch antenna configuration enhances the fluid sensor's performance by providing improved structural strength, environmental integrity, and electrical insulation, while simplifying manufacturing and reducing complexity and costs, allowing for accurate measurement of fluid composition and flow rate in harsh environments.

Implementation Method 1

a confinement member (16) located externally of the core (11) and configured to confine an electromagnetic field which extends through the core (11) into the fluid flow path (14)

Methodology Applied
Scientific EffectElectromagnetic field confinement:

Implementation Method 2

a patch antenna (20) located between the fluid flow path (14) and the confinement member (16) and configured to couple an electrical signal to and/or from the electromagnetic field

Methodology Applied
Scientific EffectElectromagnetic coupling:

Data Source

PatentUS10156464B2Fluid sensor
Publication Date: 2018.12.18 M FLOW TECH
  • US10156464B2 patent drawing
  • US10156464B2 patent drawing
  • US10156464B2 patent drawing

AI summary

A fluid sensor includes a core defining a fluid flow path, a confinement member located externally of the core, and a patch antenna located between the fluid flow path and the confinement member. The confinement member is configured to confine an electromagnetic field which extends into the fluid flow path. The patch antenna is configured to couple an electrical signal to and/or from the electromagnetic field. The fluid sensor may be configured for measuring the composition and/or flow rate of a fluid and, in particular but not exclusively, for measuring the composition and/or flow rate of mixtures of oil, water and gas.