Patch Antenna Substrate Shielding for Higher Gain in Compact Devices

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Solution Overview

Problem

Existing antenna designs face challenges in maintaining high gain and maximum output for short-wavelength communication signals while minimizing electromagnetic interference and avoiding increased size or warpage.

Innovation Solution

The antenna substrate incorporates a shielding post protruding beyond the skin layer, positioned between patch antennas, connected to a shielding member, and a ground layer, which reduces electromagnetic interference and enhances gain and maximum output without increasing size or warpage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the frequency of communication signal is increased to support large data transmission, then data capacity is improved, but attenuation rate increases due to short wavelength

Engineering Contradiction:
Improvedata capacityVSAvoidattenuation rate
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The patent converts the harmful effect of short wavelength (high attenuation) into a benefit by designing patch antennas with specific geometric configurations and using high-permittivity insulating materials. This allows the antenna to operate effectively at millimeter wave frequencies by compensating for atmospheric attenuation through optimized electromagnetic radiation characteristics.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Object-affected harmful factors

If shielding members are added to reduce electromagnetic interference between patch antennas, then interference is minimized, but device complexity and size increase

Engineering Contradiction:
Improveelectromagnetic interferenceVSAvoidstructure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent extracts the essential shielding function and implements it through selective placement of shielding members only in critical areas where electromagnetic interference occurs between adjacent patch antennas. Rather than enclosing the entire antenna array, shielding posts are positioned specifically at interference-prone locations, reducing overall structure complexity while maintaining effectiveness.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent applies shielding selectively in local areas where electromagnetic interference is most problematic, rather than using uniform shielding throughout the entire antenna structure. The shielding members are strategically positioned between specific patch antennas based on their radiation patterns and interference characteristics, optimizing the balance between interference reduction and structural simplicity.

Inventive Principle:
Principle #3Local quality

3Power

If antenna size is increased to improve gain for remote transmission, then gain is improved, but device size and warpage increase

Engineering Contradiction:
ImprovegainVSAvoidantenna size
Core Design Contradiction:
PowerVSLength of stationary object

Solution Approach 1:

The patent changes the electromagnetic parameters of the antenna system by using insulating layers with high permittivity values and adjusting the geometric parameters of patch antennas (size, shape, spacing). These parameter changes enable the antenna to achieve higher gain at compact sizes by concentrating electromagnetic energy more effectively, avoiding the need for large physical dimensions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material structures combining conductive materials for patch antennas and ground layers with insulating materials of specific permittivity values. This composite approach allows optimization of electromagnetic performance for high gain while maintaining compact dimensions, as the material properties compensate for reduced physical size.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively increases gain and maximum output of patch antennas by minimizing electromagnetic interference while maintaining a compact form factor.

Implementation Method 1

a shielding member spaced apart from the plurality of patch antennas, connected to the ground layer, and extending upwardly from the ground layer; and a shielding post protruding upwardly from the shielding member

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Implementation Method 2

a ground layer containing a conductive material; a plurality of patch antennas disposed above the ground layer

Methodology Applied
Scientific EffectGround effect: Ground Effect

Data Source

PatentUS12476387B2Antenna substrate and electronic device including the same
Publication Date: 2025.11.18 SAMSUNG ELECTRO MECHANICS CO LTD
  • US12476387B2 patent drawing
  • US12476387B2 patent drawing
  • US12476387B2 patent drawing

AI summary

An antenna substrate includes a skin layer containing an insulating material, a ground layer containing a conductive material, an insulating layer disposed between the skin layer and the ground layer and including an insulating material different from the insulating material of the skin layer, a plurality of patch antennas disposed between the ground layer and the skin layer, a shielding member disposed between the ground layer and the skin layer, spaced apart from the plurality of patch antennas, and connected to the ground layer, and a shielding post connected to the shielding member, and protruding further than an outer surface of the skin layer, from the shielding member in a direction facing the skin layer, at least a portion of the shielding post being disposed between the plurality of patch antennas.