Patch Cord Identification Inspector With Sliding Coupling Rails
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Solution Overview
Problem
Existing patch cord identification systems are inconvenient to use and lack functionality, making it difficult to accurately identify patch cords, especially when they are not properly labeled.
Innovation Solution
A patch cord identification inspection system with detachable LED modules and a compact identification inspector that can be easily attached and detached, using sliding coupling rails and a system controller to provide power to the LED modules for clear identification.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If an identification inspector is permanently integrated into the patch cord, then identification reliability is improved, but ease of operation deteriorates due to inability to attach/detach
Solution Approach 1:
The identification inspector is segmented from the patch cord body and designed as a separate detachable module that can be selectively attached to connectors. This allows the inspector to be removed when not needed, improving ease of operation, while maintaining identification reliability when attached.
Solution Approach 2:
The connection between the identification inspector and patch cord is made dynamic rather than static. The sliding coupling mechanism enables the inspector to be easily attached and detached, providing operational flexibility while maintaining stable electrical connection during use.
2Adaptability or versatility
If various functions are added to the identification inspector, then identification capability is improved, but device complexity increases
Solution Approach 1:
The identification inspector is designed with multi-functionality to perform various identification tasks including detecting connector presence, identifying patch cord numbers, and inspecting electrical connection states. This consolidates multiple functions into a single device, improving versatility while managing complexity through integrated design.
Solution Approach 2:
Multiple identification functions are merged into a single integrated inspector unit that combines LED modules, control circuits, and coupling mechanisms. This consolidation improves identification capability while avoiding the complexity of multiple separate devices.
3Illumination intensity
If LED modules are embedded in connectors, then identification visibility is improved, but manufacturing complexity increases
Solution Approach 1:
The LED modules are segmented as separate components that can be mounted on connector bottoms rather than being integrated into the connector housing. This segmentation simplifies manufacturing by allowing LED modules to be pre-assembled and then attached to connectors in a separate step.
Solution Approach 2:
Connector bottoms serve as intermediary components that carry LED modules and connect to both the optical fiber cable and the connector top. This intermediary structure simplifies manufacturing by providing a dedicated mounting platform for LEDs without requiring modification of the main connector housing.
4Ease of operation
If the identification inspector is made compact, then ease of operation is improved, but functional capability may deteriorate
Solution Approach 1:
The identification inspector utilizes the connector structure as a nesting space, with the inspector body fitting over the connector and using the connector bottom as part of its internal structure. This nesting approach allows the inspector to be compact while maintaining all necessary functional components.
Solution Approach 2:
The inspector is designed to extend along the longitudinal axis of the connector rather than expanding in width or height. This dimensional arrangement maintains a compact profile for easy handling while providing sufficient internal space for LED modules, control circuits, and coupling mechanisms.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Significantly improves convenience and accuracy in identifying patch cords by allowing easy attachment and detachment of the inspector, ensuring stable operation and increased reliability even with added functions.
Implementation Method 1
first and second light-emitting diode (LED) modules which are respectively embedded in the first and second connectors
Data Source
AI summary
A patch cord identification inspection system includes a patch cord having first and second connectors, which are coupled to both end parts of an optical fiber cable and are detachably connected to predetermined electronic devices and in which first and second light-emitting diode (LED) modules are respectively embedded. The patch cord identification inspection system includes an identification inspector selectively slidably and detachably coupled to any one of the first and second connectors and configured to identify and inspect electrical connection states of the first and second connectors on the basis of lighting states of the first and second LED modules.