Patch Cord Guidance via LED Indicators and Detection Conductors

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Human error in implementing and maintaining physical cable connections in communications networks can lead to significant negative impacts, highlighting the need for improved control and verification of network cable installation and removal work orders, as well as a clear guidance system for technicians during moves, adds, and changes (MACs) in patch fields.

Innovation Solution

The implementation of 'ten-wire' patch cords with additional conductors for management, equipped with light-emitting diodes (LEDs) and circuitry within the plugs to provide visual guidance and detection of patch cord connections, enabling easy-to-follow instructions for technicians during installations and removals in cross-connect deployments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional patch cords without management conductors are used, then the device complexity is low, but the reliability of patch cord installation and maintenance is poor due to human error

Engineering Contradiction:
Improvereliability of patch cord installation and maintenanceVSAvoidcomplexity of patch cord structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces an intermediary detection system consisting of ninth and tenth conductors that mediate between the patch cord and patch panel. These conductors carry detection signals to verify proper connection, acting as a mediator that enables automated verification without disrupting the primary data transmission function of the traditional eight conductors.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent implements feedback mechanisms where the detection circuitry continuously monitors the electrical connections through the ninth and tenth conductors and provides real-time feedback about connection status. This feedback enables automated verification and alerts technicians to installation errors, improving reliability through continuous monitoring rather than relying on manual verification.

Inventive Principle:
Principle #23Feedback

2Ease of operation

If visual guidance systems are added to patch cords, then the ease of operation for technicians is improved, but the device complexity increases due to additional conductors and circuitry

Engineering Contradiction:
Improveease of patch cord MAC proceduresVSAvoidcomplexity of patch cord and panel system
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent employs color changes through LED indicators that change color or illuminate to provide visual guidance to technicians during MAC procedures. The detection circuitry uses different lighting states to indicate connection status, guiding technicians through proper installation steps without requiring complex interfaces or multiple components.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The system provides self-service capabilities where the patch panel and detection circuitry automatically guide technicians through installation procedures without requiring external assistance or complex manual verification processes. The visual indicators and automated detection enable technicians to independently complete MAC procedures correctly.

Inventive Principle:
Principle #25Self-service

3Productivity

If automated detection systems are implemented, then the productivity of network maintenance is improved, but the device complexity increases due to additional management conductors

Engineering Contradiction:
Improveproductivity of network cable installation and removalVSAvoidcomplexity of patch cord conductors
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent segments the conductor functions by dedicating specific conductors (ninth and tenth) exclusively to detection and management purposes, while the traditional first through eighth conductors handle data transmission. This segmentation allows the detection system to operate independently without interfering with data communication, enabling automated detection without requiring complete system redesign.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent achieves multi-functionality where the patch cord and patch panel serve dual purposes: the first through eighth conductors handle data transmission while the ninth and tenth conductors provide detection and management functions. This universal design allows a single cable assembly to perform both data communication and automated verification without requiring separate dedicated cables.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system reduces human error by providing clear visual cues and automated detection of patch cord connections, facilitating efficient and accurate MAC procedures, and enabling monitoring and reporting of unauthorized changes, thus enhancing network reliability and maintenance efficiency.

Implementation Method 1

Patch cords are provided with circuitry and lights, such as light-emitting diodes (LED's), within patch cord plugs, to allow for the provision of easily followed instructions to a technician performing patch cord MAC's

Methodology Applied
Scientific EffectLight-emitting diode: Light Emitting Diode

Data Source

PatentUS8721360B2Methods for patch cord guidance
Publication Date: 2014.05.13 PANDUIT CORP
  • US8721360B2 patent drawing
  • US8721360B2 patent drawing
  • US8721360B2 patent drawing

AI summary

An intelligent network patch field management system and specialized cross-connect cable are provided to help guide, monitor, and report on the process of connecting and disconnecting patch cords plugs in a cross-connect patching environment. The system is also capable of monitoring patch cord connections to detect insertions or removals of patch cords or plugs. The cross-connect cable is provided with LED's in both of the cable plugs. When only one plug of the cross-connect cable is plugged into a port, the LED associated with that plug is switched out of the circuit, while the LED in the unplugged plug remains in the circuit and can still be illuminated by the system.