Adhesive Patch Hangtag for Outdoor Gear Repair

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Solution Overview

Problem

Traditional patches for repairing fabric tears or cuts can weaken the material, and existing self-adhesive patches may lose adhesive properties over time, while also lacking decorative and informational functionalities.

Innovation Solution

A system comprising a patch hangtag with a removable adhesive patch made from the same material as the outerwear garment, allowing for easy repair and customization, and incorporating QR codes or branding for additional functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional patches are sewn or stitched onto fabric to repair tears or cuts, then the patch can be securely attached, but the item is weakened or degraded

Engineering Contradiction:
Improvepatch attachment securityVSAvoiditem material strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent replaces the mechanical sewing/stitching system with a chemical adhesive bonding system. The patch includes an adhesive layer that bonds directly to the fabric, eliminating the need for needles, threads, and stitching holes that weaken the material. This substitution maintains secure attachment while preserving the integrity and strength of the original fabric.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the bonding mechanism parameter from mechanical interlocking (stitches) to chemical bonding (adhesive). This parameter change allows the patch to be attached without creating physical holes or stress concentration points in the fabric, thereby maintaining the fabric's structural strength while achieving reliable patch attachment.

Inventive Principle:
Principle #35Parameter changes

2Strength

If self-adhesive patches are used to mend fabric, then the item strength is maintained, but the adhesive properties are lost over time

Engineering Contradiction:
Improveitem material strengthVSAvoidadhesive property durability
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent uses a composite material structure for the patch, combining a fabric layer with an adhesive layer. This composite construction provides both the structural integrity needed for strength and the adhesive properties needed for attachment. The combination of materials works synergistically to maintain both strength and reliable adhesive bonding over time, overcoming the limitation of single-material self-adhesive patches.

Inventive Principle:
Principle #40Composite materials

3Ease of repair

If patches are made from different materials than the garment, then the repair is functional, but the aesthetic is compromised

Engineering Contradiction:
Improverepair functionalityVSAvoidgarment aesthetic appearance
Core Design Contradiction:
Ease of repairVSShape

Solution Approach 1:

The patent applies homogeneity by making the patch material match the garment fabric material. Both the patch and the garment are constructed from the same fabric type, weight, and color, creating a visually seamless appearance. This material homogeneity maintains the aesthetic quality of the garment while providing full repair functionality, as the matching materials ensure proper texture, drape, and visual continuity.

Inventive Principle:
Principle #33Homogeneity

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Extends the life of outdoor gear items by providing a durable repair solution that maintains the garment's aesthetic while enabling decorative customization and data transmission.

Implementation Method 1

The patch may include an adhesive layer

Methodology Applied
Scientific EffectAdhesive: Adhesive

Data Source

PatentUS12254790B2Patch hangtag system for outdoor equipment
Publication Date: 2025.03.18 NOSO LLC
  • US12254790B2 patent drawing
  • US12254790B2 patent drawing
  • US12254790B2 patent drawing

AI summary

A system for increasing the life of an outerwear garment or an outdoor dear item with an outerwear garment or an outdoor gear item having an outer layer formed of a first material, a hangtag that is attachable to the garment, the hangtag including a patch made out of the first material, the patch for covering a hole or blemish formed in the outer layer of the outerwear garment of outdoor gear item.