Adjustable Patella Support Knee Brace for Osteoarthritis Alignment

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Solution Overview

Problem

Current osteoarthritis knee braces fail to provide adequate support and comfort, particularly in managing chronic pain and maintaining mobility due to inadequate alignment and adjustment mechanisms.

Innovation Solution

A knee brace design featuring a flexible, tubular sleeve with lateral and medial stiffeners, an adjustable patella support with elongated strips, and a circumferential strap for customizable fit and alignment, along with optional padding and condyle pads for enhanced comfort and support.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a rigid knee brace is used to provide structural support and alignment, then knee joint stability is improved, but comfort and skin irritation are worsened

Engineering Contradiction:
Improveknee joint stabilityVSAvoidskin irritation
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent uses a flexible sleeve made of neoprene or similar material as the base structure, replacing traditional rigid shells. This flexible sleeve conforms to the knee's natural shape and allows skin breathing, reducing irritation while maintaining comfort. The rigidity is then selectively added through internal stiffeners rather than the outer shell itself.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The brace is divided into distinct functional segments: a flexible sleeve for comfort, internal stiffeners for structural support, and separate adjustable components for alignment. This segmentation allows each component to perform its specific function optimally without compromising the other.

Inventive Principle:
Principle #1Segmentation

2Stability of the object's composition

If an adjustable patella support is added to improve alignment and reduce pain, then knee joint alignment is improved, but device complexity is worsened

Engineering Contradiction:
Improveknee joint alignmentVSAvoidbrace structure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patella support incorporates dynamic adjustment mechanisms including pull strips for tension adjustment and movable components that can be positioned at different heights. This allows the support to adapt to individual anatomical variations and provide optimal alignment without requiring a completely custom-designed complex structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patella support allows adjustment of multiple parameters including tension (via pull strips), vertical position (via movable components), and engagement depth. These parameter adjustments enable precise alignment control while using relatively simple structural elements.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If multiple stiffeners and adjustment mechanisms are incorporated to improve support and alignment, then knee joint stability is improved, but ease of operation is worsened

Engineering Contradiction:
Improveknee joint supportVSAvoidbrace adjustment ease
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The brace incorporates self-adjusting features such as elastic components that automatically tension, pull strips that provide intuitive feedback during adjustment, and elastic bungee cords that self-regulate tension. These features reduce the cognitive load and complexity of adjustment while maintaining stable support.

Inventive Principle:
Principle #25Self-service

4Object-affected harmful factors

If a flexible and elastic sleeve is used to improve comfort and mobility, then skin comfort is improved, but structural support is worsened

Engineering Contradiction:
Improveskin comfortVSAvoidstructural support
Core Design Contradiction:
Object-affected harmful factorsVSStrength

Solution Approach 1:

The flexible sleeve serves as the primary comfort interface with the skin, made from breathable neoprene or similar materials that allow moisture vapor transmission and conform to the knee's shape. Structural support is then layered internally through stiffeners, creating a composite structure where the flexible outer layer provides comfort and the internal elements provide rigidity.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The brace combines multiple materials with different properties: flexible neoprene or spandex for the sleeve, rigid plastic or metal for stiffeners, and elastic materials for tension components. This composite construction allows simultaneous optimization of comfort, support, and adjustability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design allows for improved knee joint alignment, reduced pain, and increased mobility by providing adjustable support that follows the natural range of motion, while minimizing skin chafing and discomfort through customizable tension and alignment.

Implementation Method 1

a flexible and elastic sleeve having a tubular shape

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10206804B1Global osteoarthritis knee brace
Publication Date: 2019.02.19 WEBER ORTHOPEDIC INC
  • US10206804B1 patent drawing
  • US10206804B1 patent drawing
  • US10206804B1 patent drawing

AI summary

A global osteoarthritis knee brace or orthopedic support includes a flexible, elastic sleeve having a tubular shape with a patella opening at an anterior surface with slits on either side of the opening. The brace includes a first pair of rigid longitudinal stiffeners pivoted therebetween at a hinge that is disposed at the lateral side of the sleeve and likewise at the medial side of the sleeve. The brace further includes an adjustable, flexible patella support having elongated strips at the ends thereof, wherein the patella support is positioned in the interior of the sleeve proximate with the patella opening, where the elongated strips pass from the interior of the sleeve through the slits to the exterior of the sleeve, and extend upward to be adjustably anchored to the sleeve. The wearer pulling on the elongated strips adjusts the patella support.