Respiratory Patient Interface With Nonwoven Humidification

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Solution Overview

Problem

Existing respiratory therapies, such as CPAP and HFT, face challenges with patient compliance due to discomfort, poor fit, and inefficiencies in patient interfaces and air delivery systems, leading to suboptimal treatment outcomes.

Innovation Solution

A patient interface with a plenum chamber, seal-forming structure, and positioning and stabilizing structure, combined with a nonwoven heat and moisture exchanger, enhances comfort and efficacy by maintaining therapeutic pressure and improving humidification, while a nonwoven composite ensures durability and consistent performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a patient interface is used for respiratory therapy, then therapeutic pressure can be delivered to the patient, but patient comfort is reduced leading to poor compliance

Engineering Contradiction:
Improvetherapeutic pressure deliveryVSAvoidpatient compliance
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent employs a porous polymeric material in the patient interface that allows selective permeability. The material's porous structure enables it to maintain therapeutic pressure while permitting controlled gas exchange and moisture transfer, thereby improving patient comfort without compromising the reliability of pressure delivery.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The invention uses composite materials combining different polymeric components with distinct properties. The composite structure integrates materials that provide both mechanical support for pressure maintenance and surface properties that enhance comfort, resolving the contradiction between reliable pressure delivery and patient compliance.

Inventive Principle:
Principle #40Composite materials

2Productivity

If existing patient interfaces are used, then air delivery is possible, but humidification is insufficient causing discomfort

Engineering Contradiction:
Improveair deliveryVSAvoidhumidification
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent modifies the physical and chemical parameters of the polymeric material to optimize humidification performance. By adjusting parameters such as porosity, surface area, and hydrophilicity of the material, the system enhances moisture absorption and release capabilities, improving humidification while maintaining air delivery productivity.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If traditional materials are used in patient interfaces, then manufacturing is simpler, but durability and consistent performance are reduced

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoiddurability and performance consistency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent employs a disposable patient interface made from cost-effective polymeric materials. This approach eliminates the need for complex cleaning and maintenance procedures, ensuring consistent performance and durability across multiple uses without requiring elaborate manufacturing processes. The disposable nature guarantees reliability while keeping manufacturing relatively simple.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves patient compliance and treatment efficacy by providing a comfortable, well-fitting interface that maintains therapeutic pressure and enhances humidification, addressing issues of discomfort and inefficiency in existing systems.

Implementation Method 1

a nonwoven heat and moisture exchanger, enhances comfort and efficacy by maintaining therapeutic pressure and improving humidification

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

a nonwoven heat and moisture exchanger... improving humidification

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentEP4251247B1Patient interface and components thereof
Publication Date: 2025.11.19 RESMED ASIA PTE LTD
  • EP4251247B1 patent drawingFigure 1A
  • EP4251247B1 patent drawingFigure 1B
  • EP4251247B1 patent drawingFigure 1C

AI summary

The present technology relates to one or more of the screening, diagnosis, monitoring, treatment, prevention and amelioration of respiratory-related disorders. The present technology also relates to medical devices or apparatus, and their use. The present technology also relates to components formed from nonwoven composites for use in medical devices or apparatus.