Patient-Specific Orthopedic Implants Using Preoperative Imaging

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Solution Overview

Problem

Traditional off-the-shelf orthopedic implants often fail to match a patient's unique biological features, leading to complications such as pain, discomfort, and unnatural joint movement due to mismatches, which can result in extended surgery times and increased likelihood of implant failure.

Innovation Solution

Patient-specific and patient-engineered orthopedic implants and guide tools are designed using preoperative imaging data to create customized components that match the patient's anatomy, including optimized surgical cuts and implant features for improved alignment, bone preservation, and joint kinematics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If standard off-the-shelf implants are used, then device availability and ease of manufacture are improved, but implant reliability and patient comfort deteriorate due to anatomical mismatches

Engineering Contradiction:
Improveease of manufactureVSAvoidimplant reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

Patient-specific implants are designed and manufactured before surgery based on preoperative imaging data (CT, MRI, x-ray). The implant geometry is customized to match the patient's unique anatomy in advance, eliminating the need for intraoperative adjustments and ensuring anatomical compatibility from the start.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The implant design incorporates patient-specific anatomical features at specific locations. By analyzing individual patient imaging data, the implant geometry is locally adapted to match unique bone structures, joint surfaces, and soft tissue attachments, ensuring optimal fit and function for each patient's specific anatomy.

Inventive Principle:
Principle #3Local quality

2Reliability

If patient-specific implants are designed and manufactured, then implant reliability and patient comfort are improved, but device complexity and manufacturing time increase

Engineering Contradiction:
Improveimplant reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patient-specific implant design process creates a digital copy or model of the patient's anatomy from imaging data. This digital replica is then used to generate the customized implant geometry, preserving the unique anatomical features while enabling precise manufacturing through CAD/CAM processes.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The implant design varies specific geometric parameters based on patient anatomy. By adjusting dimensions, curvatures, and surface features according to individual imaging data, the implant achieves optimal fit without requiring completely novel design approaches for each patient.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If standard implants are used, then surgical procedure simplicity is maintained, but surgery time increases due to intraoperative adjustments

Engineering Contradiction:
Improvesurgical simplicityVSAvoidsurgery time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

All implant customization and anatomical matching are completed before surgery. The patient-specific implant is designed and manufactured in advance based on imaging data, so the surgeon receives a ready-to-implant device that requires no intraoperative modification or trial fitting.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The overall treatment process is segmented into distinct phases: preoperative imaging and planning, custom implant design and manufacturing, and straightforward surgical implantation. This separation allows complex design work to be done beforehand, simplifying the actual surgical procedure.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8771365B2Patient-adapted and improved orthopedic implants, designs, and related tools
Publication Date: 2014.07.08 CONFORMIS INC
  • US8771365B2 patent drawing
  • US8771365B2 patent drawing
  • US8771365B2 patent drawing

AI summary

Methods and devices are disclosed relating improved articular models, implant components, and related guide tools and procedures. In addition, methods and devices are disclosed relating articular models, implant components, and/or related guide tools and procedures that include one or more features derived from patient-data, for example, images of the patient's joint. The data can be used to create a model for analyzing a patient's joint and to devise and evaluate a course of corrective action. The data also can be used to create patient-adapted implant components and related tools and procedures.