Patient-Specific Reference Guide for Automatic Registration

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Solution Overview

Problem

Current medical technologies face challenges in accurately and efficiently preparing bones for arthroplasty procedures without the need for intraoperative registration or computer-aided navigation, which can complicate and prolong surgeries.

Innovation Solution

A numerically controlled instrument with a patient-specific reference guide that is preoperatively designed to mate uniquely with a patient's bone surface, allowing automatic registration and guiding a cutting tool along a pre-determined tool path for precise bone preparation without intraoperative navigation aids.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If intraoperative registration or computer-aided navigation is used, then measurement precision is improved, but device complexity and surgical time increase

Engineering Contradiction:
Improveregistration accuracyVSAvoidsurgical system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The reference guide is designed and manufactured before surgery based on preoperative imaging data. The patient-specific three-dimensional inner surface is pre-configured to mirror and mate with the patient's bone surface, eliminating the need for intraoperative registration procedures and complex navigation systems.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The reference guide creates a physical copy or replica of the patient's bone surface geometry. By mirroring the unique three-dimensional surface features of the patient's bone, the guide enables direct mechanical registration without requiring complex electronic navigation systems or additional registration markers.

Inventive Principle:
Principle #26Copying

2Measurement precision

If intraoperative registration or computer-aided navigation is used, then measurement precision is improved, but loss of time increases

Engineering Contradiction:
Improveregistration accuracyVSAvoidsurgical time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

All registration-related preparations are completed before surgery. The reference guide is manufactured in advance with the exact three-dimensional geometry matched to the patient's bone, allowing for immediate application during surgery without time-consuming registration procedures.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The registration function is extracted from the surgical procedure itself and incorporated into the reference guide before surgery. This removes the need for intraoperative registration steps, directly reducing surgical time while maintaining precision.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If a patient-specific reference guide is used, then ease of operation is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveinstrument alignmentVSAvoidcustom guide fabrication
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The complex manufacturing process is performed before surgery using preoperative imaging data. Once manufactured, the reference guide provides simple, intuitive alignment during surgery through its patient-specific three-dimensional surface that naturally mates with the bone, requiring no complex intraoperative adjustments.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The complex electronic navigation and mechanical registration systems are replaced with a simple mechanical mating interface. The reference guide's three-dimensional inner surface directly mirrors the bone surface geometry, creating an intuitive mechanical alignment system that is easy to operate despite sophisticated manufacturing requirements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS9717510B2Patient-specific numerically controlled instrument
Publication Date: 2017.08.01 BIOMET MFG LLC
  • US9717510B2 patent drawing
  • US9717510B2 patent drawing
  • US9717510B2 patent drawing

AI summary

A method for preparing a bone of a joint of a patient includes mounting a patient-specific reference guide on a bone of a joint of a patient. A connecting portion of the reference guide is coupled to a miniaturized numerically controlled instrument having a housing including a controller, a processor and a tool driver. The patient-specific reference guide has a three-dimensional inner surface preoperatively configured to mirror and mate with a corresponding surface of a bone of a joint of a patient in only one position. The patient-specific reference guide is configured to automatically register the numerically controlled instrument to the patient's bone portion intraoperatively. The cutting tool is guided by the controlled with signals from the processor along a patient-specific tool path determined during the preoperative plan for preparing a portion of the bone.