Patterned Conductive Traces in Elastomeric Dome-Switches

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Solution Overview

Problem

Conventional keyboards lack integration of multi-touch input capabilities without altering their design or user experience, and existing alternative keyboards have failed to replicate the commercial success of mechanical keyboards.

Innovation Solution

A touch-sensitive mechanical keyboard with patterned conductive traces within elastic dome-switches routes stimulation and sense signals, eliminating the need for separate circuitry and allowing for multi-touch input without changing the keyboard's appearance or functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If separate circuitry is used to route drive and sense lines to touch sensors in mechanical keyboards, then the keyboard can detect multi-touch input, but the device complexity and size increase

Engineering Contradiction:
Improvemulti-touch input capabilityVSAvoidcircuitry complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines the drive and sense lines into a single shared set of conductive traces embedded within the dome-switch material. This merging eliminates the need for separate circuitry for drive and sense functions, reducing overall device complexity while maintaining multi-touch detection capability through capacitive sensing along the shared trace paths.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The conductive traces serve multiple functions simultaneously: they act as both drive lines (applying stimulation signals) and sense lines (detecting capacitive changes) for multiple touch sensors. This multi-functionality allows the same physical structure to handle both signal transmission and detection, reducing the number of components needed.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If separate circuitry is used to route drive and sense lines, then touch sensor functionality is achieved, but the keyboard size increases

Engineering Contradiction:
Improvemulti-touch input capabilityVSAvoidkeyboard size
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

By merging drive and sense lines into shared conductive traces within the dome-switch, the patent eliminates redundant circuit board space. The traces are embedded in the flexible dome material itself, utilizing the existing structural space rather than requiring additional circuit board real estate, thus maintaining compact keyboard dimensions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The conductive traces are nested within the dome-switch material structure, with the elastic material serving as both the mechanical switch and the substrate for the conductive pathways. This nesting allows the circuitry to be integrated into the existing dome structure rather than requiring separate dedicated space.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Stability of the object's composition

If conventional mechanical keyboard design is maintained, then typing functionality is preserved, but multi-touch input capabilities cannot be integrated

Engineering Contradiction:
Improvetraditional keyboard functionalityVSAvoidmulti-touch input capability
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The patent applies different properties to different parts of the system: the dome-switch material is made conductive in specific trace patterns while maintaining its elastic mechanical properties. This local quality change allows the same material to serve both traditional mechanical switching functions and capacitive touch sensing functions simultaneously.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The dome-switch is constructed as a composite material system, combining elastic material with embedded conductive traces. This composite structure enables the dome to function both as a mechanical switch (providing tactile feedback) and as a capacitive sensor (enabling multi-touch detection), thus integrating new functionality while preserving traditional behavior.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution simplifies the keyboard design, reduces size, and enables multi-touch input capabilities while maintaining traditional typing functionality, enhancing user experience without compromising text entry efficiency.

Implementation Method 1

The dome-switch can be formed from an elastic (or malleable) material and can include patterned conductive traces within the elastic material

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The patterned conductive traces can be used to route stimulation signals and sense signals to and from the touch sensor

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS9443672B2Patterned conductive traces in molded elastomere substrate
Publication Date: 2016.09.13 APPLE INC
  • US9443672B2 patent drawing
  • US9443672B2 patent drawing
  • US9443672B2 patent drawing

AI summary

Touch sensitive mechanical keyboards and processes for routing the drive and sense lines of the touch sensitive keyboard using patterned dome-switches are provided. The keyboard can include one or more mechanical keys having a touch sensor located within or beneath a keycap. The keyboard can further include a dome-switch beneath each keycap to detect a depression of the corresponding key. The dome-switch can be formed from an elastic (or malleable) material and can include patterned conductive traces within the elastic material. The patterned conductive traces can be used to route stimulation signals and sense signals to and from the touch sensor. In some examples, a first end of the patterned conductive traces can be coupled to the drive and sense lines of the touch sensor and a second end of the patterned conductive traces can be coupled to a flexible circuit or PCB.