Patterned Glass Layers for Electronic Devices

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Solution Overview

Problem

Electronic devices with glass structures face challenges in creating visually distinguishable regions without undesirable features like excessive shadowing or sparkling, which can affect the appearance and user experience.

Innovation Solution

The use of textured surfaces and thin-film interference filter coatings with alternating indices of refraction, metal coating layers, and ink layers on glass layers to create visually distinct regions, such as matte and shiny areas, that can be selectively formed on the glass itself or on coupled polymer films, allowing for the creation of logos, text, and patterns.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If coatings are applied to glass layers to create visually distinguishable regions, then aesthetic appearance is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvevisual appearanceVSAvoidmanufacturing complexity
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The glass layer is divided into multiple regions with different appearances (e.g., matte regions and shiny regions). Different coatings are applied to different segments of the glass layer to create visually distinguishable regions. This segmentation allows for aesthetic customization while maintaining a manageable manufacturing process by treating each region independently.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the glass layer are given different local properties through selective coating application. For example, certain areas receive matte finishes while other areas receive shiny finishes. This local quality differentiation enables visual distinction between regions without requiring complex overall structural changes, thereby improving aesthetics while controlling manufacturing complexity.

Inventive Principle:
Principle #3Local quality

2Shape

If textured surfaces are formed on glass layers to create matte appearance, then visual distinction between regions is improved, but manufacturing difficulty increases

Engineering Contradiction:
Improvesurface textureVSAvoidmanufacturing difficulty
Core Design Contradiction:
ShapeVSEase of manufacture

Solution Approach 1:

The surface texture parameters of the glass layer are changed in specific regions to create matte appearances. By controlling the degree of texturing or surface roughness in different areas, the patent achieves visual distinction between regions. This parameter-based approach allows for flexible aesthetic customization while using established manufacturing techniques to control surface properties.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively addresses the issue of unattractive features by providing visually appealing and contrasting regions on the glass surfaces, enhancing the aesthetic appeal and user experience of electronic devices while protecting internal components from view.

Implementation Method 1

thin-film interference filter coatings formed from stacks of dielectric material having alternating indices of refraction

Methodology Applied
Scientific EffectThin-film interference: Interference

Data Source

PatentUS11864304B2Patterned glass layers in electronic devices
Publication Date: 2024.01.02 APPLE INC
  • US11864304B2 patent drawing
  • US11864304B2 patent drawing
  • US11864304B2 patent drawing

AI summary

An electronic device may include electrical components and other components mounted within an interior of a housing. The device may have a display on a front face of the device and may have a glass layer that forms part of the housing on a rear face of the device. The glass layer may be provided with regions having different appearances. The regions may be textured, may have coatings such as thin-film interference filter coatings formed from stacks of dielectric material having alternating indices of refraction, may have metal coating layers, and/or may have ink coating layers. Textured surfaces may be formed on thin glass layers and polymer films that are coupled to the glass layer. A glass layer may be formed from a pair of coupled glass layers. The coupled layers may have one or more recesses or other structures to visually distinguish different regions of the glass layer.