Patterned Metallic Storage Medium for Low-Noise Optical Reading

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Solution Overview

Problem

There is a need for economical and durable data storage systems that are resistant to environmental degradation, capable of efficient data transfer and storage, and minimize interference and background noise during reading.

Innovation Solution

A storage medium comprising a base substrate, metallic layers with distinct patterns, and transparent cover substrates, where the metallic layers are etched to form patterns and encased between the base and cover substrates, allowing for efficient data storage and reduced interference through selective light transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If metallic layers are etched to form patterns for data storage, then data storage capability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvedata storage capabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The metallic layer is divided into distinct patterned regions (data storage areas) and non-patterned border regions. The border regions serve as structural boundaries that simplify the manufacturing process by defining clear etching zones, thereby reducing the overall manufacturing complexity while maintaining high data storage capability through the patterned sections.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The border region acts as an intermediary element between the patterned metallic layer and the substrate/cover substrate. This intermediate structure provides a transition zone that facilitates the etching process and ensures stable data storage patterns without requiring complex direct patterning of the entire metallic layer.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If transparent cover substrates are used to reduce interference, then reading accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvereading accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The cover substrate is designed with different optical properties in different regions: transparent in the data storage areas to minimize interference and maximize reading accuracy, and opaque or absorptive in the border regions to provide structural definition and reduce overall device complexity. This localized differentiation achieves high reading accuracy without requiring the entire device structure to be complex.

Inventive Principle:
Principle #3Local quality

3Illumination intensity

If base substrate absorbs light to reduce background noise, then signal contrast is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvesignal contrastVSAvoidmanufacturing precision
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The base substrate is designed with different optical absorption characteristics in different regions: high light absorption in the border regions to minimize background noise and enhance signal contrast, and controlled transparency in the data storage areas to allow reading operations. This localized optical property differentiation achieves high signal contrast while managing manufacturing precision requirements by confining the high-precision optical control to specific functional zones.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides durable and efficient data storage with increased contrast and reduced interference, enabling faster and more accurate data reading by filtering out background noise.

Implementation Method 1

The base substrate may absorb light at each wavelength within the visible light spectrum

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 2

applying a first pattern to the first photoresist layer. The first pattern exposes regions of the first metallic layer that are positioned directly below the first pattern

Methodology Applied
Scientific EffectPhotolithography: Photography

Data Source

PatentUS12431164B2Storage mediums and methods of making the same
Publication Date: 2025.09.30 CORNING INC
  • US12431164B2 patent drawing
  • US12431164B2 patent drawing
  • US12431164B2 patent drawing

AI summary

A storage medium includes a base substrate, a first metallic layer, a first border region, and a first cover substrate. The base substrate includes a first side and a second side. The first side and the second side oppose one another. The first metallic layer defines a first pattern. The first metallic layer directly abuts the first side of the base substrate. The first border region extends about the first pattern. The first cover substrate is positioned against an exposed surface of the first metallic layer such that the first metallic layer is positioned between the first side of the base substrate and the first cover substrate. The first cover substrate is coupled to the first border region.