Patterned Nonwoven Webs for White-Look Texture Perception

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Solution Overview

Problem

Nonwoven webs, particularly white or non-colored ones, struggle to achieve high quality levels of texture, perceived absorbency, and softness, making it difficult to deliver premium products.

Innovation Solution

Incorporating a low level of a colorant, pigment, and/or dye as a melt additive during filament formation creates visually discernible three-dimensional patterns that enhance texture perception and softness without altering the web's color appearance, using regions of low-basis weight densification and fluffy high-basis weight areas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If highly textured nonwoven webs are used to improve texture perception and softness, then texture and softness are enhanced, but skin marking and skin redness increase

Engineering Contradiction:
Improvetexture perceptionVSAvoidskin marking
Core Design Contradiction:
ShapeVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by creating specific three-dimensional patterns (such as dots, lines, or geometric shapes) at localized regions of the nonwoven web rather than uniform texturing across the entire surface. This allows texture to be concentrated in specific areas that provide softness and comfort, while leaving other areas smoother to prevent skin marking and redness. The selective placement of textured regions optimizes both comfort and skin health.

Inventive Principle:
Principle #3Local quality

2Shape

If white or non-colored nonwoven webs are used to maintain aesthetic appearance, then visual appeal is maintained, but texture perception and softness are reduced

Engineering Contradiction:
Improvetexture perceptionVSAvoidvisual appearance
Core Design Contradiction:
ShapeVSIllumination intensity

Solution Approach 1:

The patent utilizes subtle color variations and optical effects to enhance texture perception in white or non-colored nonwoven webs. By incorporating slight shading differences, light reflection variations, or refractive index changes within the three-dimensional patterns, the texture becomes more visually discernible without adding obvious color. This allows the web to maintain its clean, aesthetic white appearance while providing enhanced texture perception through optical contrast rather than chromatic contrast.

Inventive Principle:
Principle #32Color changes

3Shape

If three-dimensional patterns are added to enhance texture perception, then texture and softness are improved, but manufacturing complexity increases

Engineering Contradiction:
Improvetexture perceptionVSAvoidmanufacturing process
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by forming the three-dimensional patterns during the web formation process itself, before the nonwoven material undergoes subsequent manufacturing steps. By creating the textured patterns in the initial web structure using techniques such as patterned sieves, shaped fibers, or controlled fiber deposition, the texture is built-in from the start rather than added as a separate post-processing step. This integration reduces overall manufacturing complexity and eliminates the need for additional texturing equipment or processes.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP4725467A2Nonwoven webs with visually discernible patterns and improved texture perception
Publication Date: 2026.04.15 PROCTER & GAMBLE CO
  • EP4725467A2 patent drawingFigure 1
  • EP4725467A2 patent drawingFigure 2
  • EP4725467A2 patent drawingFigure 3

AI summary

A nonwoven web for an absorbent article is provided. The nonwoven web comprises a first surface, a second surface, and a visually discernible pattern of three-dimensional features on the first surface or the second surface. The three-dimensional features comprise one or more first regions and a plurality of second regions. The one or more first regions have a first value of an average intensive property. The plurality second regions have a second value of the average intensive property. The first value and the second value are different and are both greater than zero. The nonwoven web has a Single Layer Chroma value in the range of about 1.0 to about 3.5, according to the Delta Chroma and Single Layer Chroma Test. The nonwoven web has a Delta Chroma value in the range of about + 0.1 to about + 3.5, according to the Delta Chroma and Single Layer Chroma Test.