Patterned Polarization Grating for Non-Polarized Light Conversion

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Solution Overview

Problem

Conventional polarization converters experience significant efficiency drops when converting non-polarized light, as they are highly dependent on the input light's polarization state, making them inefficient for non-polarized light sources.

Innovation Solution

A polarization converter system utilizing a patterned polarization grating with left and right hand domains, combined with retarders, lens arrays, and mirrors, which separates and converts non-polarized light into circular or linear polarized light with high efficiency, overcoming manufacturing challenges through a one-step multi-domain photoalignment process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional polarization converters are used, then the device structure is simple, but the conversion efficiency for non-polarized light decreases significantly

Engineering Contradiction:
Improvedevice structure simplicityVSAvoidconversion efficiency for non-polarized light
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The polarization grating is divided into multiple domains with different handedness (left-handed and right-handed domains). Each domain converts non-polarized light to circularly polarized light with specific handedness, and the periodic arrangement ensures that both types of domains work together to achieve high conversion efficiency for non-polarized light while maintaining a relatively simple overall device structure.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If laser beam interference is used to create spatially varying alignment, then the polarization grating can be fabricated, but the manufacturing process becomes highly sensitive to vibrations and airflow

Engineering Contradiction:
Improvespatially varying alignment precisionVSAvoidsensitivity to vibrations and airflow
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the mechanical/optical interference-based alignment method with a photoalignment process that uses photopolymerization to create the spatially varying liquid crystal alignment pattern. This substitution eliminates the sensitivity to vibrations and airflow that plagues laser beam interference methods, while still achieving the required precision in creating the polarization grating structure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If conventional polarizers are used, then the device is simple, but the conversion efficiency drops significantly for non-polarized light

Engineering Contradiction:
Improvedevice simplicityVSAvoidconversion efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent changes the fundamental parameter of how polarization conversion is achieved by using a polarization grating with periodic spatial variation in optical axis orientation, rather than conventional polarizers that rely on absorption or simple reflection. This parameter change enables the device to maintain high conversion efficiency for non-polarized light while keeping the overall device structure relatively simple.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves conversion efficiencies close to 100% for non-polarized light to polarized light, outperforming conventional polarizers, and is suitable for applications like Liquid Crystal on Silicon (LCOS) projectors, with efficiencies exceeding 90% even with non-collimated input light.

Implementation Method 1

a PG is a sinusoidal phase grating made of a retardation film with spatially varying optical axis. Different from other optical gratings, a PG diffracts light into +1 and −1 diffraction order

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

The polarization grating domains are configured to diffract incident non-polarized light into beams having left and right circular polarization states

Methodology Applied
Scientific EffectPolarization: Polarisation

Data Source

PatentUS9341855B2Polarization converter by patterned polarization grating
Publication Date: 2016.05.17 THE HONG KONG UNIV OF SCI & TECH
  • US9341855B2 patent drawing
  • US9341855B2 patent drawing
  • US9341855B2 patent drawing

AI summary

A polarization converter and polarization conversion systems are provided. The polarization converter and polarization conversion systems include a patterned polarization grating with left hand and right hand polarization grating domains. The polarization grating domains are configured to diffract incident non-polarized light into beams having left and right circular polarization states.