Patterned SBO and PBO Crystals for Quasi-Phase-Matched UV Conversion

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Solution Overview

Problem

Current solid-state lasers face limitations in achieving high power outputs in the ultraviolet and deep ultraviolet spectral ranges due to the lack of efficient nonlinear optical crystals with suitable properties, particularly low birefringence in strontium tetraborate (SBO) and lead tetraborate (PBO) crystals, which restricts their ability to phase match and maintain high power density.

Innovation Solution

The development of SBO and PBO crystals with a periodic domain/twin structure of alternating polarity, enabling quasi-phase matching (QPM) and fabricating them with highly parallel domain walls to achieve efficient frequency conversion, allowing for larger clear apertures and higher harmonic generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If SBO and PBO crystals are used for high power UV/DUV laser generation, then high thermal conductivity and low absorption are achieved, but low birefringence prevents phase matching

Engineering Contradiction:
Improvelaser-induced damage thresholdVSAvoidphase matching capability
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The crystal is segmented into periodic domains with alternating polarity orientations. This segmentation creates a quasi-phase-matching structure where each domain contributes to the nonlinear interaction, effectively compensating for the low birefringence limitation while maintaining the high thermal conductivity and damage threshold benefits of SBO/PBO materials.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention creates a composite structure within the crystal by introducing periodic domain patterns with alternating polarity. This composite approach combines the inherent advantages of SBO/PBO (high thermal conductivity, low absorption, high damage threshold) with the phase-matching capability achieved through the periodic domain structure, effectively resolving the contradiction.

Inventive Principle:
Principle #40Composite materials

2Object-generated harmful factors

If conventional NLO crystals like BBO and LBO are used, then phase matching is achieved through birefringence, but low thermal conductivity limits high power application

Engineering Contradiction:
Improvephase matching capabilityVSAvoidthermal conductivity
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The invention changes the fundamental parameter approach from relying on birefringence-based phase matching to using periodic domain structure-based quasi-phase matching. This parameter change enables the use of SBO/PBO materials which have superior thermal conductivity, allowing high power UV/DUV laser generation without the thermal limitations that constrain conventional BBO and LBO crystals.

Inventive Principle:
Principle #35Parameter changes

3Power

If crystal size is increased for higher power output, then more power density is achieved, but crystal defects and homogeneity control become more difficult

Engineering Contradiction:
Improveoutput powerVSAvoidcrystal homogeneity
Core Design Contradiction:
PowerVSManufacturing precision

Solution Approach 1:

The periodic domain structure is introduced during the crystal growth process itself, rather than attempting to correct homogeneity issues after growth. This preliminary action ensures that the quasi-phase-matching structure is built in concurrently with the crystal, maintaining structural integrity and homogeneity throughout the entire crystal volume, enabling larger crystal sizes with controlled precision.

Inventive Principle:
Principle #10Preliminary action

4Object-generated harmful factors

If borate crystals like BBO and LBO are used, then nonlinear optical performance is achieved, but hygroscopicity makes handling difficult

Engineering Contradiction:
Improvenonlinear optical performanceVSAvoidhandling ease
Core Design Contradiction:
Object-generated harmful factorsVSEase of operation

Solution Approach 1:

The invention selects SBO and PBO materials which are inherently non-hygroscopic, eliminating the handling difficulties associated with hygroscopic borate crystals. These materials maintain their optical and mechanical properties without requiring special environmental controls or protective coatings, making them easier to handle while providing sufficient nonlinear optical performance through the periodic domain structure.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the production of high-power solid-state lasers capable of generating tens of watts in the UV and DUV spectral range, with clear apertures exceeding 1 mm and domain spacing of 1 to 20 μm, overcoming previous limitations in crystal size and efficiency.

Implementation Method 1

SBO and PBO crystals possessing a volume periodic domain/twin structure with alternate polarity... enabling quasi-phase matching (QPM)

Methodology Applied
Scientific EffectQuasi-phase matching:

Implementation Method 2

can provide much more efficiency and flexibility. The performance of solid-state lasers in the UV and DUV spectral regions depends mostly on advances in growth and fabrication of efficient and reliable non-linear optical (NLO) crystals

Methodology Applied
Scientific EffectNonlinear optical frequency conversion: Second Harmonic Generation

Data Source

PatentUS11868022B2Method for manufacturing of patterned SrB<sub>4</sub>BO<sub>7 </sub>and PbB<sub>4</sub>O<sub>7 </sub>crystals
Publication Date: 2024.01.09 IPG PHOTONICS CORP
  • US11868022B2 patent drawing
  • US11868022B2 patent drawing
  • US11868022B2 patent drawing

AI summary

An SrB4O7 or PbB4O7 crystal is configured with a plurality of domains with respective periodically alternating polarity of the crystal axis so that the disclosed crystal is capable of quasi-phasematching (QPM). The disclosed crystal is manufactured by a method including patterning a surface of a crystal block of SrB4O7 or PbB4O7, thereby providing patterned uniformly dimensioned regions with a uniform polarity sign on the surface. The method further includes generating a disturbance on the patterned surface, thereby inverting a sign of crystal polarity of every other region to form the SrB4O7 or SrB4O7 crystal with a plurality of domains with alternating polarity enabling a QPM mechanism.