Patterned Substrate With Hydrophilic And Hydrophobic Areas

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Solution Overview

Problem

Existing patterned substrates are not mechanically stable and are incompatible with forming microdroplet arrays of fluids with lower surface tension than water, often requiring complex topography that compromises mechanical strength and transparency.

Innovation Solution

A patterned substrate with a flat surface featuring hydrophilic and hydrophobic areas created by covalently binding thioether groups via a dialkyl silyl linker to a glass surface, allowing for adjustable contact angles and high-density microdroplet formation without compromising mechanical stability or transparency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If complex surface topography (overhang or pinecone-like structures) is used to create superoleophobic surfaces, then compatibility with low surface tension liquids is improved, but mechanical strength and transparency are compromised

Engineering Contradiction:
Improvecompatibility with low surface tension liquidsVSAvoidmechanical strength
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The patent applies local quality by creating hydrophobic areas with specific chemical composition (fluorinated thioether groups) at predetermined locations on the substrate surface. This allows the surface to have different wetting properties in different regions without requiring complex global topography, thereby maintaining mechanical strength while achieving compatibility with low surface tension liquids.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the chemical parameters of the surface by using fluorinated thioether groups with specific chain lengths and configurations. By adjusting the fluorinated alkyl chain length and the dialkyl silyl linker structure, the surface energy is modified to achieve superoleophobicity without requiring complex physical topography, thus preserving mechanical properties and transparency.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If complex surface topography (overhang or pinecone-like structures) is used to create superoleophobic surfaces, then compatibility with low surface tension liquids is improved, but transparency is compromised

Engineering Contradiction:
Improvecompatibility with low surface tension liquidsVSAvoidtransparency
Core Design Contradiction:
Adaptability or versatilityVSIllumination intensity

Solution Approach 1:

The patent creates localized hydrophobic regions with fluorinated thioether groups on an otherwise transparent substrate. This localized chemical modification approach maintains the overall transparency of the substrate while providing the necessary surface energy reduction in specific areas to achieve compatibility with low surface tension liquids.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent replaces mechanical/topographical approaches (complex surface structures) with chemical approaches (fluorinated thioether groups). This substitution achieves the same functional effect (superoleophobicity) without the optical side effects, thereby maintaining transparency while achieving compatibility with low surface tension liquids.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Quantity of substance

If patterned substrates are used to form microdroplet arrays, then high-density microdroplet formation is achieved, but mechanical stability is compromised

Engineering Contradiction:
Improvemicrodroplet densityVSAvoidmechanical stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent changes the chemical parameters of the surface by introducing fluorinated thioether groups with varying chain lengths and configurations. This chemical parameter adjustment allows the formation of high-density microdroplet arrays while maintaining the mechanical stability of the substrate, as the modification is molecular-level rather than structurally invasive.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the formation of high-density microdroplet arrays of low surface tension liquids with improved mechanical stability and transparency, suitable for high-throughput screening and chemical applications, while maintaining excellent transmittance and preventing cross-contamination.

Implementation Method 1

Driven by surface tension, cell-laden hydrogels were assembled on a glass surface patterned with hydrophobic and hydrophilic regions

Methodology Applied
Scientific EffectSurface tension: Surface Tension

Implementation Method 2

liquid is moved along a surface possessing strong dewettability with a pattern of highly wettable spots to create an array of pinned droplets

Methodology Applied
Scientific EffectWetting: Wetting

Data Source

PatentEP3205394B1Patterned substrate having hydrophilic and hydrophobic areas and method for producing the same
Publication Date: 2024.01.10 KARLSRUHER INST FUR TECH
  • EP3205394B1 patent drawingFigure 1(A)~1(C)
  • EP3205394B1 patent drawingFigure 2(A)~2(H)
  • EP3205394B1 patent drawingFigure 3(A)~3(F)

AI summary

The present invention relates to a patterned substrate having hydrophilic (wetting) and hydrophobic (dewetting) areas, a method for forming an array of separated homogenous non-aqueous fluid microdroplets, a method for forming a pattern of polymer micropads, and a method for forming a patterned coating of nanoparticles.