Patterned Surfaces for Single-Crystal Blue Phase Liquid Crystals

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Solution Overview

Problem

Current blue phase liquid crystal applications are limited by the polycrystalline nature of blue-phase specimens, which leads to grain boundaries that interfere with performance, making it impossible to create macroscopic single-crystal specimens with specific crystallographic plane orientation.

Innovation Solution

A composition featuring a surface pattern that directs the self-assembly of monocrystalline liquid crystalline materials, such as blue phase I, II, or cholesteric liquid crystals, over a large area, eliminating grain boundaries by inducing specific molecular orientations through patterns of different interfacial energy and orientation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If electric, thermal or surface treatments are used to produce blue phase monodomain specimens, then the lattice plane can be made parallel to the substrate, but grain boundaries between platelets still interfere with performance

Engineering Contradiction:
Improvelattice plane orientationVSAvoidperformance interference from grain boundaries
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The invention divides the substrate surface into multiple patterned regions with different interfacial energies and orientations. Each region acts as a separate nucleation site that guides the growth of liquid crystal domains with specific crystallographic orientations, thereby controlling the overall domain structure and reducing harmful grain boundaries

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention applies locally different surface properties (interfacial energy and orientation) to different regions of the substrate. By creating spatial variations in surface characteristics, the liquid crystal molecules are induced to form domains with specific local orientations, enabling precise control over the macroscopic domain structure

Inventive Principle:
Principle #3Local quality

2Area of stationary object

If conventional methods are used to create blue phase specimens, then macroscopic specimens can be obtained, but they remain polycrystalline with many small multi-platelet domains

Engineering Contradiction:
Improvespecimen sizeVSAvoidpolycrystalline structure with multiple domains
Core Design Contradiction:
Area of stationary objectVSStability of the object's composition

Solution Approach 1:

The invention performs preliminary patterning of the substrate surface before introducing the liquid crystal material. The pre-patterned surface with controlled interfacial energy and orientation provides predetermined nucleation sites that guide the subsequent self-assembly of liquid crystal domains, ensuring large-scale single-domain formation from the outset

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patterned substrate surface acts as an intermediary that mediates between the liquid crystal material and the desired single-domain structure. The surface pattern transfers specific orientational information to the liquid crystal molecules, enabling them to self-organize into large-scale single domains without requiring complex external processing

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If no surface pattern is applied, then the liquid crystal material can be easily deposited, but elastic distortions are induced by the homogenous surface

Engineering Contradiction:
Improvedeposition simplicityVSAvoidelastic distortions
Core Design Contradiction:
Ease of manufactureVSStress or pressure

Solution Approach 1:

By creating local variations in interfacial energy and orientation across the substrate surface, the invention provides spatially differentiated guidance for liquid crystal molecule alignment. This local quality variation allows the material to be easily deposited while simultaneously preventing the formation of elastic distortions that would arise from a completely homogeneous surface

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the formation of stable, macroscopic single-crystal blue phase liquid crystal specimens without grain boundaries, enhancing their optical properties and operational efficiency.

Implementation Method 1

A composition featuring a surface pattern that directs the self-assembly of monocrystalline liquid crystalline materials

Methodology Applied
Scientific EffectSelf-assembly: Self-Assembly

Implementation Method 2

the surface pattern is a pattern of regions of different interfacial energy between the surface and the monocrystalline material

Methodology Applied
Scientific EffectInterfacial energy: Surface Tension

Implementation Method 3

the surface pattern relieves elastic distortions that would be induced by a homogenous surface

Methodology Applied
Scientific EffectElastic distortion relief: Elasticity

Data Source

PatentUS11921393B2Blue phases on patterned surfaces
Publication Date: 2024.03.05 UNIVERSITY OF CHICAGO
  • US11921393B2 patent drawing
  • US11921393B2 patent drawing
  • US11921393B2 patent drawing

AI summary

Stable, macroscopic single-crystal chiral liquid crystal compositions are described. The compositions include a single-crystal chiral liquid crystal material on a patterned surface. The patterned surface seeds a particular crystallographic orientation at the substrate-liquid crystal interface. Also described are methods of forming the single-crystal chiral liquid crystal compositions.