Optically Patterned Waveguide for Uniform Vertical Illumination

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Solution Overview

Problem

Conventional LED-based area lighting systems are inefficient in uniformly illuminating vertically oriented surfaces, as they often misdirect light to non-target areas and suffer from significant scattering and absorbent losses, resulting in non-uniform illumination and luminance drop from top to bottom.

Innovation Solution

The use of an optically patterned waveguide with elongated facets that redirect light from LEDs to vertically and horizontally oriented surfaces, optimizing light distribution and reducing total internal reflective losses, ensuring uniform brightness across all areas of interest.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If conventional LED-based lighting systems are used to illuminate vertically oriented surfaces, then light can be provided to the area, but the illumination is non-uniform with luminance drop from top to bottom

Engineering Contradiction:
Improveuniformity of illuminationVSAvoidlight scattering and absorbent losses
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The waveguide is segmented into multiple optical zones along its length, with each zone containing discrete light sources and corresponding optical elements. This segmentation allows independent optimization of light distribution for different vertical sections, ensuring uniform illumination across the entire illuminated surface while reducing energy waste in any single zone.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the waveguide are equipped with different optical characteristics tailored to their specific illumination needs. The optical elements (lenses, reflectors, diffusers) are locally optimized to direct light at appropriate angles and intensities for each vertical section, preventing luminance drop and ensuring consistent illumination quality throughout the illuminated area.

Inventive Principle:
Principle #3Local quality

2Use of energy by moving object

If conventional lighting systems direct light beams overhead, then light sources can be mounted on ceilings, but light is misdirected to non-target areas such as ceilings and upper walls

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidbrightness of targeted areas
Core Design Contradiction:
Use of energy by moving objectVSIllumination intensity

Solution Approach 1:

Instead of directing light upward from ceiling-mounted sources, the system inverts the approach by using downward-directed light from overhead LED sources that enters the waveguide and is then redirected downward at optimized angles. This inversion ensures light is extracted from the waveguide in the correct direction to illuminate target areas effectively, eliminating waste on ceilings and upper walls.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The waveguide acts as an intermediary between the overhead LED light sources and the target illuminated surfaces. It receives light from the LEDs, processes it through optical elements, and delivers it to the intended areas with proper distribution and direction, thereby improving both extraction efficiency and target brightness.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If conventional lighting systems are used, then simple mounting is possible, but significant scattering and absorbent losses occur within the lighting fixture

Engineering Contradiction:
Improvesimplicity of lighting systemVSAvoidlight loss within fixture
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The waveguide structure serves multiple functions simultaneously: it acts as a light guide, houses optical elements, provides structural support, and enables precise light distribution control. This multi-functionality reduces the need for separate components, maintaining manufacturing simplicity while minimizing light losses through integrated optical management.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Complex mechanical light redirection mechanisms are replaced with optically patterned waveguide structures that use refractive and reflective optical elements integrated into the waveguide itself. This substitution reduces mechanical complexity and potential loss points while maintaining ease of installation and manufacturing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the efficiency of light extraction and direction, providing improved uniformity and brightness to targeted areas, reducing energy costs and ensuring lower shelves are illuminated with the same intensity as upper shelves, thus highlighting objects more effectively.

Implementation Method 1

The at least one major surface includes an optical pattern having elongated facets, wherein each of the elongated facets extends into the major surface and through the entire length of the waveguide

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

an optically patterned waveguide with elongated facets that redirect light from LEDs to vertically and horizontally oriented surfaces

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS9658385B2Lighting system with improved illumination distribution
Publication Date: 2017.05.23 GE LIGHTING SOLUTIONS LLC
  • US9658385B2 patent drawing
  • US9658385B2 patent drawing
  • US9658385B2 patent drawing

AI summary

Optically patterned waveguides and systems employing optically patterned waveguides are provided. The optically patterned waveguide is configured for use in a lighting system and arranged perpendicular to an overhead structure, such as a ceiling. The optically patterned waveguide includes major surfaces that are patterned with a plurality of elongated facets formed into the major surfaces and extending in a direction parallel to the length of the waveguide. The optically patterned waveguide provides illumination patterns having increased uniformity.