Pavement Sample Roller Compression Testing Under Controlled Climate

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Solution Overview

Problem

Current methods for testing pavement materials, such as asphalt, in outdoor environments face challenges due to uncontrolled environmental conditions, varying climates, and interference from other traffic, making it difficult to achieve consistent and controlled results.

Innovation Solution

A machine and method for testing pavement samples that applies rolling pressure and allows for controlled environmental conditions, including temperature and humidity, using a base with a sample tray, a roller mechanism, and a cylinder assembly to measure compression, with a control system to adjust movement profiles and include a water bath for simulating moisture effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If outdoor environment testing is used, then real-world conditions are simulated, but environmental control and test consistency deteriorate

Engineering Contradiction:
Improvereal-world condition simulationVSAvoidtest consistency
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies parameter changes by controlling environmental variables (temperature, humidity) within the chamber to simulate different real-world conditions while maintaining test consistency. The chamber allows systematic variation of parameters like temperature (heating/cooling systems) and humidity (water bath, drying systems) to replicate various climate scenarios without the uncontrolled variability of outdoor testing.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a controlled, isolated environment within the chamber that shields the pavement sample from external environmental interference. The chamber acts as an inert enclosure where only the desired environmental parameters are present, eliminating unwanted influences from outdoor conditions such as unpredictable weather changes, pollution, and uncontrolled traffic variations.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Strength

If motor vehicle testing is used, then pavement performance under load is assessed, but test area requirements and time consumption increase

Engineering Contradiction:
Improvepavement load performanceVSAvoidtest duration
Core Design Contradiction:
StrengthVSLoss of time

Solution Approach 1:

The patent extracts the essential testing function from full-scale vehicle testing by using a simplified roller mechanism that applies comparable compressive loads to pavement samples in the chamber. Instead of requiring actual motor vehicles and large test areas, the roller apparatus isolates and applies only the necessary mechanical loading function, dramatically reducing space and time requirements while maintaining load performance assessment capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent creates a scaled-down model system that replicates the essential mechanics of vehicle loading. The roller apparatus copies the compressive force application of vehicle tires on pavement, allowing equivalent performance assessment on small laboratory samples rather than full-scale pavement sections, thereby reducing test time and resource requirements.

Inventive Principle:
Principle #26Copying

3Adaptability or versatility

If other traffic is present during testing, then real traffic conditions are simulated, but test control and result accuracy deteriorate

Engineering Contradiction:
Improvetraffic condition simulationVSAvoidtest result accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The chamber provides an isolated environment that eliminates interference from other traffic and external factors during testing. The controlled setting ensures that only the intended roller loading is applied to the sample, without unpredictable variations from passing vehicles, pedestrians, or environmental changes, thereby maintaining high measurement precision while still allowing simulation of traffic conditions through controlled roller application.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

Solution Approach 2:

The patent applies preliminary action by pre-programming the roller to follow specific movement patterns, speeds, and loading cycles that replicate traffic conditions. Rather than relying on actual unpredictable traffic, the roller performs predetermined sequences that simulate various traffic scenarios (different speeds, loads, repetition rates) with precise control, ensuring accurate and repeatable measurements.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise and consistent testing of pavement samples under controlled conditions, improving the reliability of material durability assessments and allowing for standardized testing protocols.

Implementation Method 1

a roller configured for imparting compressive forces to a sample carried by the sample tray

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

A hot water bath can also be applied to the sample(s) in order to accelerate the effects of moisture and humidity thereon

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS11959889B2Apparatus, method, and associated system for testing a pavement material sample
Publication Date: 2024.04.16 TROXLER ELECTRONIC LABS INC
  • US11959889B2 patent drawing
  • US11959889B2 patent drawing
  • US11959889B2 patent drawing

AI summary

An apparatus for testing paving samples includes a base that includes a paving sample tray about the cabinet and configured for translation relative to the cabinet. A roller is configured for imparting compressive forces to a sample carried by the sample tray. An arm is configured for moving the roller from a stowed position to an in-use position where the roller contacts the sample. A cylinder assembly having a piston therein supplies pressure forces to the arm to move the arm from the stowed position to the in-use position, wherein a depth of travel of the arm is limited by the sample. As the sample is compressed, the depth of travel increases. A measurement device is in communication with the cylinder for determining an amount of travel of the arm to thus determine an amount of compression of the sample.