Paver Pavement Cooling Behavior Detection System

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing temperature measurement systems for pavements laid by pavers cannot directly measure the cooling behavior of the pavement, requiring additional sensors and manual inputs for accurate temperature distribution analysis, which complicates quality control and process optimization.

Innovation Solution

A system with a temperature measurement device that detects temperature values at specific points at multiple times, using an evaluation unit to determine cooling behavior, reducing the need for additional sensors and manual inputs by predicting cooling behavior based on detected temperature values and known time intervals, and allowing for continuous or periodic measurements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If temperature measurement systems use additional sensors and manual inputs to measure cooling behavior, then measurement accuracy improves, but device complexity increases

Engineering Contradiction:
Improvecooling behavior measurement accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system uses the paver's own movement data and temperature measurements to automatically calculate cooling behavior, eliminating the need for additional sensors and manual inputs. The evaluation unit processes data from existing components to determine cooling rates and thermal properties.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The evaluation unit acts as an intermediary that processes temperature measurements and paver movement data to derive cooling behavior parameters. It calculates cooling rates and thermal properties by combining data from the temperature measurement device and paver control system, avoiding direct complex measurements.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If temperature values are measured at multiple time points to determine cooling behavior, then measurement precision improves, but measurement time increases

Engineering Contradiction:
Improvecooling behavior determination accuracyVSAvoidmeasurement time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system continuously measures temperature at multiple time points during the paving process, capturing cooling behavior data as it occurs. The evaluation unit processes these measurements in real-time or near-real-time to determine cooling rates, avoiding the need for separate dedicated measurement campaigns.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The temperature measurement device operates continuously or periodically throughout the paving process, maintaining continuous monitoring of temperature changes. This continuous data stream allows the evaluation unit to calculate cooling behavior parameters without interrupting the paving operation or requiring additional measurement time.

Inventive Principle:
Principle #20Continuity of useful action

3Reliability

If manual control measurements are performed to monitor laying temperature, then quality control improves, but productivity decreases

Engineering Contradiction:
Improvequality controlVSAvoidpaving efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system replaces manual control measurements with an automated temperature measurement device and evaluation unit. The device continuously monitors laying temperature and cooling behavior, while the evaluation unit automatically processes the data to assess quality parameters, eliminating the need for manual intervention and maintaining paving efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system provides continuous feedback on laying temperature and cooling behavior through automated measurements and evaluation. The evaluation unit analyzes temperature data in real-time, enabling immediate quality assessment without stopping or slowing down the paving operation, thus maintaining high productivity while ensuring quality control.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system improves measurement accuracy and simplifies the process by directly measuring cooling behavior, reducing errors and manual inputs, thereby enhancing the quality control and adaptation of the laying process to actual temperature conditions.

Implementation Method 1

temperature measurement device for continuously or repeatedly detecting temperature values

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Data Source

PatentUS10371655B2System for a paver for determining a cooling behavior
Publication Date: 2019.08.06 JOSEPH VOEGELE AG
  • US10371655B2 patent drawing
  • US10371655B2 patent drawing
  • US10371655B2 patent drawing

AI summary

A system comprising a temperature measurement device for repeatedly detecting temperature values of a pavement laid by a paver. The system is configured for ascertaining a temperature value for a specific measuring point at at least two different moments in time by means of the temperature measurement device, the specific measuring point lying in an area of the laid pavement. The system additionally comprises an evaluation unit, the evaluation unit being configured for determining a cooling behavior of the laid pavement. This is done by making use of the at least two different temperature values that have been detected for the specific measuring point at the at least two different moments in time.