Payload Interposer System for CubeSat Bus Decoupling

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Solution Overview

Problem

Conventional CubeSats face challenges in providing a multi-mission bus capability due to limited power and volume, complex payload interfaces, and high costs, leading to poor reliability and longer development times, making it difficult to extend their design to larger form factors.

Innovation Solution

A payload interposer (PIP) system and control software that provides an interface between a space vehicle and a payload, using a PIP board with a microcontroller to facilitate power and communications, and control software to manage payload operations, format messages, and extract data for downlink, abstracting the space vehicle's hardware from the payload developer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional CubeSats are used for multi-mission capability, then cost is reduced and development time is shortened, but reliability deteriorates and performance is limited due to limited power and volume

Engineering Contradiction:
Improvemanufacturing costVSAvoidsatellite reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The satellite system is segmented into distinct functional modules: a standardized bus platform and interchangeable payload modules. The bus contains common subsystems (power, communications, attitude control) that can support multiple missions, while payloads are separate units that can be swapped. This segmentation allows reliable core functionality to be reused across missions while enabling cost-effective payload development.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bus platform is designed with universal interfaces and standardized mounting mechanisms that can accommodate different payload types and configurations. The power system, communication system, and attitude control system are engineered to support multiple payload configurations, enabling a single bus to serve multiple missions reliably without requiring custom integration for each payload.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If detailed and complex payload interfaces are provided in traditional satellite busses, then payload functionality is enhanced, but cost and development time increase substantially

Engineering Contradiction:
Improvepayload interface capabilityVSAvoidinterface complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

A standardized interface layer is introduced between the bus and payloads that mediates all interactions. This interface layer provides a consistent, simplified protocol for command and data exchange, while handling the complexity of bus-specific requirements internally. Payload developers work with the simple standardized interface, while the interface layer translates to the appropriate bus-specific protocols, reducing both cost and development time.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The interface design uses configurable parameters and standardized protocols that can be adjusted through software rather than hardware modifications. This allows the same physical interface to support different payload types by changing communication parameters, maintaining versatility while minimizing complexity. The interface supports multiple data formats, sampling rates, and command structures through software configuration.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If payload sections are constrained by satellite bus volume, shape, and power limitations, then satellite bus design is simplified, but payload performance deteriorates

Engineering Contradiction:
Improvebus design simplicityVSAvoidpayload performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The payload interface system incorporates dynamic power management and reconfigurable resource allocation. The bus can dynamically adjust power distribution to match payload requirements, and the interface can reconfigure data rates and communication protocols based on payload needs. This dynamic adaptation allows the simplified bus design to support high-performance payloads by optimizing resource allocation in real-time.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses adjustable parameters for power consumption, data rate, and operational modes that can be configured based on payload requirements. The bus interface can switch between different operational states (low-power standby, nominal operation, high-performance mode) and adjust parameters like sampling rates, transmission power, and processing intensity to match payload demands, maintaining performance while working within bus constraints.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10766640B1Payload interposer (PIP) system and control software
Publication Date: 2020.09.08 TRIAD NATIONAL SECURITY LLC
  • US10766640B1 patent drawing
  • US10766640B1 patent drawing
  • US10766640B1 patent drawing

AI summary

A payload interposer (PIP) system and its control software provide an interface between a space vehicle and a payload. The PIP board facilitates power and communications between a command and data handler (CDH) of the space vehicle and the payload. A microcontroller of the PIP board may control operation of the payload, format messages between the space vehicle and the payload, and extract data from the payload for downlink via the space vehicle.