Payload Stopper Linkage for Horizontal Restraint and Vertical Compliance

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Solution Overview

Problem

Conventional stopping devices for mobile robots are inadequate in limiting unwanted payload movement, as they either fail to restrict horizontal movement effectively or become disabled by vertical forces, leading to damage and inefficiency in delivery processes.

Innovation Solution

A system with a stopper mechanism that transitions between two positions using linkages and actuation devices, allowing horizontal movement restriction while being compliant to vertical forces, thereby reducing the force applied and minimizing damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional stopping device is used to restrict horizontal movement of the payload, then the payload movement is limited, but the device becomes disabled by vertical forces causing damage

Engineering Contradiction:
Improvestopping device reliabilityVSAvoiddamage from vertical forces
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The stopper is designed to dynamically transition between two positions: a first position where it restricts horizontal movement of the payload, and a second position where it yields to vertical forces. The actuation device enables this dynamic reconfiguration, allowing the stopper to adapt its function based on the direction of applied force, thereby maintaining reliability while avoiding damage from vertical overload.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the spatial parameter of the stopper (its position) in response to different force conditions. When vertical forces are detected or anticipated, the stopper transitions to the second position, effectively changing its geometric configuration to bypass the harmful vertical force path while maintaining horizontal restriction capability when appropriate.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If the stopper transitions from first position to second position using actuation force, then compliance to vertical forces is achieved, but additional components and complexity are introduced

Engineering Contradiction:
Improvecompliance to vertical forcesVSAvoidlinkage and actuation mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The actuation device serves as an intermediary mechanism between the stopper and the control system. It receives input (electrical, pneumatic, or hydraulic signals) and translates it into mechanical motion that transitions the stopper between positions. This intermediary approach enables sophisticated control and adaptability while encapsulating the complexity within a dedicated component rather than distributing it throughout the entire system.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively restricts unwanted horizontal movement of payloads while being resilient to vertical forces, reducing damage to the payload, robot, and components, and maintaining operational efficiency.

Implementation Method 1

The restoring device can include a spring, a counter weight, or a magnet

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The driver can include a motor, an electro-magnet, a pneumatic cylinder, or a hydraulic cylinder

Methodology Applied
Scientific EffectElectromagnetic force: Electromagnet

Data Source

PatentUS11897704B2System and method for controlling movement of a payload
Publication Date: 2024.02.13 OMRON CORP
  • US11897704B2 patent drawing
  • US11897704B2 patent drawing
  • US11897704B2 patent drawing

AI summary

Features are disclosed for a stopping device that is resistant to forces in a first direction and compliant with forces in a second direction. The stopping device may be implemented in a roller top to restrict undesired horizontal movement of a payload being transported across the roller top. In some embodiments, the roller top can be implemented on a mobile robot to transport a payload between destinations. The stopping device can include a plurality of linkages to engage the stopping device and reduce forces applied to the stopping device by the payload. The stopping device, in an engaged position, may limit undesired horizontal movement of the payload. Further, the stopping device, in the engaged position, may respond to vertical forces applied to the stopping device by transitioning from the engaged position to a disengaged position.